Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Infiniti QX56 JA60 2004-2005 Approved 2005_QX56 rfd

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rfd


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D DRIVELINE/AXLE

                                                                                                                                                                A




                                                                                SECTION                    RFD
                                                                                               REAR FINAL DRIVE
                                                                                                                                                                B



                                                                                                                                                                C



                                                                                                                                                                RFD



                                                                                                                                                                E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                     .           BLY ..................................................................... 14
                                                                                                                                                       .        F
  Special Service Tools .............................................. 2
                                                                     .           REMOVAL OF DRIVE PINION ASSEMBLY ....... 15                           .
  Commercial Service Tools ....................................... 4 .           DISASSEMBLY OF DIFFERENTIAL CASE
NOISE, VIBRATION, AND HARSHNESS (NVH)                                            ASSEMBLY ........................................................ 17  .        G
TROUBLESHOOTING ............................................... 5    .           INSPECTION ..................................................... 18   .
  NVH Troubleshooting Chart .................................... 5   .           ADJUSTMENT OF DIFFERENTIAL CASE ........ 18                           .
FRONT OIL SEAL ..................................................... 6
                                                                     .           SIDE BEARING PRELOAD ................................ 19              .
                                                                                                                                                                H
  Removal and Installation ......................................... 6
                                                                     .           TOOTH CONTACT ............................................. 20        .
    REMOVAL ............................................................ 6
                                                                     .           ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
    INSTALLATION .................................................... 7
                                                                     .           BLY ..................................................................... 21
                                                                                                                                                       .
SIDE OIL SEAL ......................................................... 8
                                                                     .           INSTALLATION OF DRIVE PINION ASSEMBLY 22                              ...       I
  Removal and Installation ......................................... 8
                                                                     .           INSTALLATION OF DIFFERENTIAL CASE
    REMOVAL ............................................................ 8
                                                                     .           ASSEMBLY ........................................................ 24  .
    INSTALLATION .................................................... 8
                                                                     .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 27                           .        J
REAR FINAL DRIVE ASSEMBLY ........................... 10             .         General Specifications ........................................... 27   .
  Removal and Installation ....................................... 10.         Drive Gear Runout ................................................. 27  .
    REMOVAL .......................................................... 10
                                                                     .         Side Gear Adjustment ........................................... 27     .
                                                                                                                                                                K
    INSTALLATION ...................................................11
                                                                     .           AVAILABLE SIDE GEAR THRUST WASHERS... 27
  Components .......................................................... 12
                                                                     .         Drive Pinion Height Adjustment ............................. 27         .
  Pre-Inspection ....................................................... 13
                                                                     .           AVAILABLE PINION HEIGHT ADJUSTING
    TOTAL PRELOAD .............................................. 13  .           WASHERS ......................................................... 27  .        L
    DRIVE GEAR TO DRIVE PINION BACKLASH... 13                                  Drive Pinion Preload Adjustment ........................... 27          .
    DRIVE GEAR RUNOUT ..................................... 13       .         Side Bearing Preload Adjustment .......................... 28           .
    COMPANION FLANGE RUNOUT ..................... 14                 .           SIDE BEARING ADJUSTING WASHERS ......... 28                           .        M
    TOOTH CONTACT ............................................. 14   .         Total Preload Adjustment ....................................... 28     .
  Disassembly and Assembly .................................. 14     .
    REMOVAL OF DIFFERENTIAL CASE ASSEM-




Revision: October 2005                                                 RFD-1                                                                 2005 QX56
                                             PREPARATION

PREPARATION                                                                                                      PFP:00002

Special Service Tools                                                                                                EDS003Q6


The actual shapes of the tools may differ from those of the special service tools illustrated here.
  Tool name                                                               Description
  Tool number
  Drift                                                                   G   Installing front oil seal
  ST15310000                                                              G   Installing drive pinion rear bearing outer
                                                                              race.
                                                                          a: 96 mm (3.77 in) dia.
                                                                          b: 84 mm (3.30 in) dia.

                                                             ZZA0811D


  Drift                                                                   Installing side oil seal
  ST35271000                                                              a: 72 mm (2.83 in) dia.
                                                                          b: 63 mm (2.48 in) dia.




                                                             ZZA1143D


  Protector                                                               Installing side flange
  KV38107900




                                                             S-NT129


  Attachment                                                              Fixing unit assembly
  KV38100800                                                              a: 541 mm (21.30 in) dia.
                                                                          b: 200 mm (7.87 in) dia.




                                                             SDIA0267E


  Differential side bearing puller set                                    Removing side bearing inner race
  ST3306S001                                                              a: 28.5 mm (1.122 in) dia.
  1.ST33051001                                                            b: 38 mm (1.50 in) dia.
  2.ST33061000



                                                             NT072


  Drift                                                                   Installing drive pinion front bearing outer race
  ST30621000                                                              a: 79 mm (3.11 in) dia.
                                                                          b: 59 mm (2.32 in) dia.




                                                             ZZA0810D


  Drift                                                                   Installing side bearing inner race
  KV38100200                                                              a: 65 mm (2.55 in) dia.
                                                                          b: 49 mm (1.92 in) dia.




                                                             ZZA1143D




Revision: October 2005                              RFD-2                                                      2005 QX56
                                   PREPARATION

  Tool name                                              Description
  Tool number                                                                                              A
  Drive pinion flange wrench                             Removing and installing drive pinion nut
  KV40104000                                             a: 85 mm (3.35 in) dia.
                                                         b: 65 mm (2.56 in) dia.                           B



                                                                                                           C
                                              NT659


  Slide hammer                                           Removing side flange
  ST36230000                                                                                               RFD



                                                                                                           E
                                              ZZA0803D


  Axle stand                                             Removing side flange
  KV40104100                                                                                               F



                                                                                                           G

                                              ZZA0804D


  Slide hammer                                           Removing differential case assembly               H
  HT72400000


                                                                                                            I


                                              S-NT125
                                                                                                           J
  Drift                                                  Installing drive pinion rear bearing outer race
   ST35325000                                            (use with ST30621000)

                                                                                                           K


                                                                                                           L
                                              S-NT090


  Preload gauge                                          Measuring pinion bearing preload and total
  ST3127S000                                             preload
  1. Torque wrench                                                                                         M
  GG91030000
  2. Socket adapter (1/2 in)
  HT62940000
  3. Socket adapter (3/8 in)
  HT62900000                                  NT124


  Side bearing outer race puller                         Removing front oil seal
  ST33290001




                                              ZZA0601D




Revision: October 2005                RFD-3                                                 2005 QX56
                           PREPARATION

  Tool name                                        Description
  Tool number
  Drift                                            Installing side bearing
  ST33081000                                       a: 43 mm (1.69 in) dia.
                                                   b: 33.5 mm (1.31 in) dia.




                                      ZZA0810D


  Bearing puller                                   Removing drive pinion rear bearing inner
  ST30021000                                       race




                                      ZZA0700D


  Drift                                            Installing drive pinion rear bearing inner race
  ST30022000                                       a: 110 mm (4.33 in) dia.
                                                   b: 46 mm (1.81 in) dia.




                                      ZZA0920D



Commercial Service Tools                                                                     EDS003Q7


 Tool name                                        Description
 Power tool                                       Removing bolts and nuts




                                      PBIC0190E




Revision: October 2005        RFD-4                                                  2005 QX56
                                                     Symptom
                                     



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