Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1988-1989.1993-1995 Approved 1994 XJ Jeep Cherokee 94XJ_IX
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J INDEX 1
Description Group-Page Description Group-Page Description Group-Page
30RH/32RH AUTOMATIC TRANSMISSION . . . 21-66 ADJUSTMENT, HEADLAMP BEAM . . . . . . . . . . 8L-3 AIRFLOW DIAGRAM . . . . . . . . . . . . . . . . . . . . 24-23
30RH/32RH GENERAL SPECIFICATIONS . . . 21-322 ADJUSTMENT, HOOD . . . . . . . . . . . . . . . . . . . . 23-9 ALIGNMENT ADJUSTMENT--MAJOR,
30RH/32RH IN-VEHICLE SERVICE . . . . . . . . . 21-96 ADJUSTMENT, LIFTGATE . . . . . . . . . . . . . . . . 23-70 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-47
30RH/32RH PRESSURE TEST ADJUSTMENT--MAJOR, DOOR ALIGNMENT ADJUSTMENT--MINOR,
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 21-323 ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23-47 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-46
30RH/32RH SNAP RING/THRUST ADJUSTMENT--MINOR, DOOR ALIGNMENT, FRAME . . . . . . . . . . . . . . . . . . . 13-10
WASHER/THRUST PLATE ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23-46 ALIGNMENT, FRONT WHEEL . . . . . . . . . . . . . . . 2-5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 21-322 ADJUSTMENT, PARK INTERLOCK CABLE . . . 21-186 ALIGNMENT, HOOD . . . . . . . . . . . . . . . . . . . 23-138
30RH/32RH TORQUE SPECIFICATIONS . . . . 21-323 ADJUSTMENT, PARKING BRAKE . . . . . . . . . . . 5-63 ALIGNMENT MEASUREMENTS AND
30RH/32RH TRANSMISSION DIAGNOSIS . . . 21-69, ADJUSTMENT, PRELIMINARY ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . 2-6
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84, INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 21-167 ALIGNMENT--MINOR, XJ DOOR . . . . . . . . . . 23-46
21-85 ADJUSTMENT PROCEDURES, ALIGNMENT, REAR AXLE . . . . . . . . . . . . . . . . . . 3-8
30RH/32RH TRANSMISSION OVERHAUL . . . 21-112 TRANSMISSION ASSEMBLY . . . . . . . . . . . 21-146 ALIGNMENT SPECIFICATIONS--XJ
30RH/32RH TRANSMISSION REMOVAL ADJUSTMENT, REAR BAND . . . . . . . . . . . . . . 21-99 VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
AND INSTALLATION . . . . . . . . . . . . . . . . . . 21-108 ADJUSTMENT, SHIFT CABLE . . . . . . . . . . . . 21-186 ALIGNMENT SPECIFICATIONS--YJ VEHICLES . . 2-9
3-2 DOWNSHIFT, HYDRAULIC FLOW ADJUSTMENT, SHIFT LINKAGE . . . . 21-275,21-296 ANALYSIS, BACKLASH AND CONTACT
DURING FULL THROTTLE . . . . . . . . . . . . . . 21-92 ADJUSTMENT, TAILGATE . . . . . . . . . . . . . . . 23-160 PATTERN; FRONT SUSPENSION AND AXLE . 2-44
3-2 DOWNSHIFT, HYDRAULIC FLOW ADJUSTMENT, TRANSMISSION ANALYSIS, BACKLASH AND CONTACT
DURING PART THROTTLE . . . . . . . . . . . . . . 21-91 ASSEMBLY . . . . . . . . . . . . . . 21-15,21-51,21-255 PATTERN; REAR SUSPENSION AND AXLES . 3-25
4WD INDICATOR . . . . . . . . . . . . . . . . . . . . . . 8E-22 ADJUSTMENT, TRANSMISSION ANCHOR AND BUMPER, LIFTGATE
4WD INDICATOR INOPERATIVE . . . . . . . . . . . . 8E-4 THROTTLE CABLE . . . . . . . . . . . . . . 21-98,21-185 LICENSE PLATE SCREW . . . . . . . . . . . . . . . 23-72
4WD INDICATOR LAMP . . . . . . . . . . . . . . . . . . 8E-2 ADJUSTMENT, TRANSMISSION ANGLE MEASUREMENT, UNIVERSAL
60-WAY CONNECTOR, POWERTRAIN THROTTLE VALVE CABLE . . . . . . . . . . . . . . 21-70 JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4
CONTROL MODULE (PCM) . . . . . . . . . . . . . 14-38 ADJUSTMENT, VALVE BODY ASSEMBLY . . . 21-144 ANTENNA, RADIO . . . . . . . . . . . . . . . . . . . . . . . 8F-8
ABBREVIATIONS, SYMBOLS, FUSES . . . . . . . . 8W-6 ADJUSTMENT, WHEEL SENSOR AIR GAP . . . . 5-49 ANTENNA TESTS . . . . . . . . . . . . . . . . . . . . . . . 8F-9
ABS BRAKE DIAGNOSIS . . . . . . . . . . . . . . . . . . . 5-3 ADJUSTMENT (XJ), PARK INTERLOCK ANTILOCK BRAKE SYSTEM (ABS) . . . . . . . . . . . 5-1
ABS BRAKES, BRAKE BLEEDING--WITH . . . . . 5-14 CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-97 ANTI-LOCK BRAKE SYSTEM (ABS)
ABS COMPONENT SERVICE . . . . . . . . . . . . . . . 5-47 ADJUSTMENT (XJ), SHIFT CABLE . . . . . . . . . 21-97 INDICATOR LAMP . . . . . . . . . . . . . . . . . . . . . 8E-2
ABS FAULT DIAGNOSIS . . . . . . . . . . . . . . . . 5-4,5-6 ADJUSTMENT (YJ), GEARSHIFT LINKAGE . . . 21-96 ANTILOCK BRAKE SYSTEM OPERATION . . . . . 5-43
ABS OPERATION IN ANTILOCK BRAKING ADJUSTMENTS, ALIGNMENT ANTILOCK BRAKING MODE, ABS
MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 MEASUREMENTS . . . . . . . . . . . . . . . . . . . . . . 2-6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
ABS OPERATION IN NORMAL BRAKING ADJUSTMENTS IN VEHICLE, GEAR . . . . . . . . 19-37 ANTI-LOCK INDICATOR . . . . . . . . . . . . . . . . . . 8E-4
MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 ADJUSTMENTS ON BENCH, GEAR . . . . . . . . . 19-42 ANTILOCK MODE, VEHICLE RESPONSE . . . . . . . 5-3
ABS SYSTEM OPERATION . . . . . . . . . . . . . . . . 5-39 ADJUSTMENTS, SPECIFICATIONS AND APPLICATION CHARTS, GEARTRAIN
ABS SYSTEM WIRING AND ELECTRICAL BAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-66 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 21-159
CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 ADJUSTMENTS, STEERING GEAR . . . . . . . . . 19-22 APPLICATION, PAINT . . . . . . . . . . . . . . . . . . 23-201
ABS WARNING LIGHT DISPLAY . . . . . . . . . . . . . 5-3 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7 APPLICATION, TRANSMISSION . . . . . . . . . . . 21-66
ABSOLUTE PRESSURE (MAP) SENSOR, AIR CLEANER FILTER ELEMENT, ENGINE . . . . 0-16 APPLIQUE, RADIATOR GRILLE . . . . . . . . . . . 23-134
MANIFOLD; FUEL SYSTEM . . . . . . . . . . . . . 14-57 AIR CLEANER HOUSING; EMISSION APPLIQUE--XJ VEHICLES, QUARTER
ABSOLUTE PRESSURE (MAP) SENSOR, CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . 25-8 WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-29
MANIFOLD; IGNITION SYSTEMS . . . . 8D-5,8D-27 AIR CLEANER HOUSING; FUEL SYSTEM . . . . 14-54 APRONS, FENDER SPLASH . . . . . . . . . . . . . 23-147
ABSOLUTE PRESSURE (MAP) SENSOR-- AIR CONDITIONER COMPRESSOR/HOSES/ ARM AND PIVOT ASSEMBLY
PCM INPUT, MANIFOLD . . . . . . . . . . . . . . . 14-21 FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-21 REPLACEMENT, FRONT WIPER . . . . . . . . . . . 8K-9
ABSOLUTE PRESSURE (MAP) SENSOR AIR CONDITIONING CLUTCH RELAY . . . . . . . 14-54
AIR CONDITIONING CLUTCH RELAY-- ARM, LOWER SUSPENSION . . . . . . . . . . . . . . . 2-11
TEST, MANIFOLD; FUEL SYSTEM . . . . . . . . 14-44
ABSOLUTE PRESSURE (MAP) SENSOR PCM OUTPUT . . . . . . . . . . . . . . . . . . . . . . . 14-24 ARM, PITMAN . . . . . . . . . . . . . . . . . . . 19-15,19-18
TEST, MANIFOLD; IGNITION AIR CONDITIONING CONTROLS--PCM ARM REPLACEMENT, FRONT WIPER . . . . . . . . 8K-8
SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 8D-14 INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-19 ARM REPLACEMENT, REAR WIPER . . . . . . . . 8K-12
ABSORBER, SHOCK; FRONT AIR CONDITIONING, DESCRIPTION . . . . . . . . 24-41 ARM, UPPER SUSPENSION . . . . . . . . . . . . . . . 2-11
SUSPENSION AND AXLE . . . . . . . . . . . . 2-12,2-14 AIR CONDITIONING SCHEMATIC . . . . . . . . . . 24-25 ARMS, ROCKER . . . . . . . . . . . . . . . . . . . . 9-19,9-59
ABSORBER, SHOCK; REAR SUSPENSION AIR CONDITIONING SYSTEM DIAGNOSIS . . . 24-12 ASH RECEIVER TRAY LAMP, I/P . . . . . . . . . . 23-92
AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . 3-3,3-5 AIR CONDITIONING SYSTEM--XJ ASSEMBLY AND ADJUSTMENT
A/C BLOWER MOTOR . . . . . . . . . . . . . . . . . . . 24-43 VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 24-14 PROCEDURES, TRANSMISSION . . . . . . . . 21-146
A/C CONDENSER . . . . . . . . . . . . . . . . . . . . . . 24-42 AIR CONDITIONING SYSTEM--YJ
VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 24-15 ASSEMBLY AND ADJUSTMENT,
A/C CONTROL PANEL . . . . . . . . . . . . . . . . . . . 24-41
AIR CONTROL (IAC) MOTOR, IDLE . . . . . . . . 14-56 TRANSMISSION . . . . . . . . . . 21-15,21-51,21-255
A/C CONTROL PANEL REPLACEMENT,
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26 AIR CONTROL (IAC) MOTOR--PCM ASSEMBLY AND ADJUSTMENT, VALVE
A/C OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 24-1 OUTPUT, IDLE . . . . . . . . . . . . . . . . . . . . . . . 14-25 BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-144
A/C PERFORMANCE TEST . . . . . . . . . . . . . . . . 24-8 AIR CONTROL MOTOR TEST, IDLE . . . . . . . . 14-46 ASSEMBLY, CALIPER . . . . . . . . . . . . . . . . . . . . 5-29
A/C RECIRCULATING AIR DOOR AIR DEFLECTOR, COWL WEATHERSTRIP ASSEMBLY, DIFFERENTIAL; FRONT
VACUUM MOTOR REPLACEMENT . . . . . . . . 24-31 SEAL/CROSSMEMBER . . . . . . . . . . . . . . . . . 23-10 SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-36
ACCELERATION SENSOR INSTALLATION . . . . . 5-52 AIR DOOR VACUUM MOTOR, FRESH . . . . . . . 24-41 ASSEMBLY, DIFFERENTIAL; REAR
ACCELERATION SENSOR REMOVAL . . . . . . . . 5-52 AIR DOOR VACUUM MOTOR SUSPENSION AND AXLES . . . . . . . . . . . . . . . 3-19
ACCELERATION SWITCH . . . . . . . . . . . . . . . . . 5-41 REPLACEMENT, A/C RECIRCULATING . . . . . 24-31 ASSEMBLY, FINAL; FRONT SUSPENSION
ACCELERATION SWITCH OPERATION . . . . . . . 5-45 AIR EXHAUST GRILLE--XJ VEHICLES . . . . . . 23-30 AND AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
ACCELERATOR PEDAL . . . . . . . . . . . . . . . . . . 14-16 AIR FILTER; EMISSION CONTROL ASSEMBLY, FINAL; REAR SUSPENSION
ACCELERATOR PEDAL AND THROTTLE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9 AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
CABLE . . . . . . . . . . . . . . . . . . . . . . . . 14-16,14-54 AIR FILTER; FUEL SYSTEM . . . . . . . . . . . . . . 14-54 ASSEMBLY, FUEL RAIL . . . . . . . . . . . . . . . . . . 14-56
ACCENT PAINT . . . . . . . . . . . . . . . . . . . . . . . 23-202 AIR GAP ADJUSTMENT, WHEEL SENSOR . . . . 5-49
AIR GAP, REAR SPEED SENSOR . . . . . . . . . . . . 5-3 ASSEMBLY, GEAR . . . . . . . . . . . . . . . . . . . . . . 19-41
ACCESSORY DRIVE BELT . . . . . . . . . . . . . . . . . 0-20
ACCESSORY DRIVE BELTS, ENGINE . . . . . . . . 7-31 AIR INTAKE DUCT, FRESH . . . . . . . . . . . . . . . 24-41 ASSEMBLY, PRESSURE GAUGE AND
ACCUMULATOR PISTONS AND SPRINGS . . 21-179 AIR PRESSURE TEST . . . . . . . . . . . . . . . . . . . 21-73 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
ACTUATOR MOTOR STALL TEST . . . . . . . . . . . 8P-6 AIR, PURGING COMPRESSOR OF . . . . . . . . . 24-17 ASSEMBLY REPLACEMENT, ADJUSTER
ADAPTER HOUSING AND PARK LOCK AIR TEMPERATURE SENSOR, INTAKE . . . . . . 14-54 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-27
COMPONENT OVERHAUL . . . . . . . . . . . . . 21-120 AIR TEMPERATURE SENSOR, INTAKE ASSEMBLY REPLACEMENT, CONNECTOR
ADAPTER HOUSING SEAL REPLACEMENT . . 21-182 MANIFOLD . . . . . . . . . . . . . . . . . . . . . 8D-5,8D-27 AND TERMINAL . . . . . . . . . . . . . . . . . . . . . . 8W-5
ADD-A-TRUNK . . . . . . . . . . . . . . . . . . . . . . . 23-199 AIR TEMPERATURE SENSOR--PCM ASSEMBLY REPLACEMENT, FRONT WIPER
ADJUSTER PLUG ASSEMBLY INPUT, INTAKE . . . . . . . . . . . . . . . . . . . . . . . 14-20 ARM AND PIVOT . . . . . . . . . . . . . . . . . . . . . . 8K-9
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . 19-27 AIR TEMPERATURE, SENSOR RESISTANCE ASSEMBLY REPLACEMENT, SOLENOID
ADJUSTMENT, BRAKELIGHT SWITCH . . . . . . . 5-66 (OHMS)--COOLANT TEMPERATURE AND LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . 8P-6
ADJUSTMENT, DIFFERENTIAL SHIM SENSOR/MANIF; FUEL SYSTEM . . . . . . . . . 14-43 ASSEMBLY REPLACEMENT--XJ VEHICLES,
PACK MEASUREMENT . . . . . . . . . . . . . . . . . . 2-42 AIR TEMPERATURE SENSOR TEST, DRIVE AXLE; FRONT SUSPENSION AND
ADJUSTMENT, DOOR LATCH . . . . . . . . . . . . . 23-55 INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-43 AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
ADJUSTMENT, DRUM BRAKE . . . . . . . . . . . . . . 5-35 AIR TEMPERATURE SENSOR TEST, ASSEMBLY REPLACEMENT--XJ VEHICLES,
ADJUSTMENT, FOG LAMP BEAM . . . . . . . . . . 8L-12 INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . 8D-14 DRIVE AXLE; REAR SUSPENSION AND
ADJUSTMENT, FRONT BAND . . . . . . . . . . . . . 21-99 AIR VENTILATION, FRESH . . . . . . . . . . . . . . . 24-39 AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11,3-30
2 INDEX J
Description Group-Page Description Group-Page Description Group-Page
ASSEMBLY REPLACEMENT--YJ VEHICLES, AXLE SHAFT, HUB BEARING . . . . . . . . . . . . . . 2-24 BEARING NOISE, GEAR AND; FRONT
DRIVE AXLE; FRONT SUSPENSION AND AXLE SHAFT OIL SEAL REPLACEMENT, SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-16
AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 INNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 BEARING NOISE, GEAR AND; REAR
ASSEMBLY REPLACEMENT--YJ VEHICLES, AXLE SHAFT SEAL AND BEARING . . . . . . . . . . 3-15 SUSPENSION AND AXLES . . . . . . . . . . . . . . . . 3-7
DRIVE AXLE; REAR SUSPENSION AND AXLE SHAFT, SEAL AND BEARING BEARING REPLACEMENT, PILOT . . . . . . . . . . . 6-11
AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31 BEARING REPLACEMENT, PITMAN
ASSEMBLY (SHORT BLOCK), SERVICE AXLE SPECIFICATIONS; FRONT SHAFT SEALS . . . . . . . . . . . . . . . . . . . . . . . 19-32
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-46 BEARING REPLACEMENT, RELEASE . . . . . . . . . 6-11
ASSEMBLY TIPS, TRANSMISSION . . . . . . . . 21-146 AXLE SPECIFICATIONS; REAR BEARING SERVICE, AXLE SHAFT, SEAL . . . . . . 3-31
ASSEMBLY, TRANSFER CASE . . . . . . 21-282,21-306 SUSPENSION AND AXLES . . . . . . . . . . . 3-28,3-44 BEARINGS, CRANKSHAFT MAIN . . . . . . . 9-40,9-80
ASSEMBLY--XJ VEHICLES, ENGINE . . . . 9-14,9-54 AXLE--YJ VEHICLES, VACUUM BEARINGS, FRONT WHEEL . . . . . . . . . . . . . . . 0-31
ASSEMBLY--YJ VEHICLES, ENGINE . . . . 9-16,9-57 DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 BELT, ACCESSORY DRIVE . . . . . . . . . . . . . . . . 0-20
ASSEMBLY/INSTALLATION, PINION AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 BELT DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . 7-31
GEAR; FRONT SUSPENSION AND AXLE . . . . 2-40 AXLES, FRONT AND REAR . . . . . . . . . . . . . . . . 0-26 BELT DIAGNOSIS, SERPENTINE DRIVE . . . . . . 7-32
ASSEMBLY/INSTALLATION, PINION AXLE/SHIFT MOTOR DIAGNOSIS BELT INDICATOR, SEAT . . . . . . . . . . . . . . . . . . 8E-4
GEAR; REAR SUSPENSION AND AXLES . . . . 3-22 DISCONNECT . . . . . . . . . . . . . . . . . . . . . 2-28,2-27 BELT REMINDER LAMP, SEAT . . . . . . . . . . . . 8E-16
ASSIST HANDLE, FULL-METAL DOOR . . . . . 23-175 BACKLASH AND CONTACT PATTERN BELT SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . 7-34
ASSIST HANDLE--XJ VEHICLES . . . . . . . . . 23-118 ANALYSIS; FRONT SUSPENSION AND AXLE . 2-44 BELT SERVICE--EXCEPT RIGHT HAND
AUTO SHUT DOWN (ASD) RELAY--PCM BACKLASH AND CONTACT PATTERN DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-24 ANALYSIS; REAR SUSPENSION AND BELT SERVICE--WITH RIGHT HAND
AUTOMATIC BELT TENSIONER--XJ AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36 BACK-UP/REAR TURN SIGNAL/TAIL BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . 8B-10
AUTOMATIC, PARK-LOCK CABLE-- LAMP BULB REPLACEMENT . . . . . . . . . . . . . 8L-9 BELT TENSION, DRIVE . . . . . . . . . . . . . . . . . . . 7-38
CONSOLE SHIFT . . . . . . . . . . . . . . . . . . . . . 19-45 BALANCE, TIRE AND WHEEL . . . . . . . . . . . . . . 22-6 BELT TENSION--EXCEPT RIGHT HAND
AUTOMATIC SHUT DOWN (ASD) RELAY; BALL DIMENSIONS, AW-4 VALVE BODY DRIVE (RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 14-54 CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-328 BELT TENSION--RIGHT HAND DRIVE (RHD) . . 7-34
AUTOMATIC SHUT DOWN (ASD) RELAY; BALL POWER STEERING GEAR, BELT TENSION SPECIFICATIONS . . . . . . . . . . . 7-34
IGNITION SYSTEMS . . . . . . . . . . 8D-1,8D-8,8D-20 RECIRCULATING . . . . . . . . . . . . . . . . . . . . . 19-19 BELT TENSIONER--XJ MODELS,
AUTOMATIC SHUT DOWN (ASD) RELAY BALL STUD REPLACEMENT, LIFTGATE AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-43 SUPPORT ROD . . . . . . . . . . . . . . . . . . . . . . 23-70 BELT/BUCKLE--XJ VEHICLES, FRONT
AUTOMATIC SHUT DOWN (ASD) BALL STUDS, STEERING KNUCKLE . . . . . . . . . 2-30 SHOULDER . . . . . . . . . . . . . . . . . . . . . . . . 23-119
SENSE--PCM INPUT . . . . . . . . . . . . . . . . . . 14-19 BALL STUDS, STEERING LINKAGE . . . . . . . . . 0-30 BELT/BUCKLE--XJ VEHICLES,
AUTOMATIC TRANSMISSION . . . . . . . . . . . . . . 0-23 BAND ADJUSTMENT, FRONT . . . . . . . . . . . . . 21-99 REAR SHOULDER/LAP . . . . . . . . . . . . . . . 23-120
AUTOMATIC TRANSMISSION, 30RH/ BAND ADJUSTMENT, REAR . . . . . . . . . . . . . . 21-99 BELTS, ENGINE ACCESSORY DRIVE . . . . . . . . 7-31
32RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-66 BAND ADJUSTMENTS, SPECIFICATIONS . . . . 21-66 BELTS, FRONT SHOULDER . . . . . . . . . . . . . . 23-196
AUTOMATIC TRANSMISSION, AW-4 . . . . . . . 21-156 BAND OVERHAUL, FRONT SERVO . . . . . . . . 21-136 BELTS, REAR SHOULDER . . . . . . . . . . . . . . . 23-196
AW-4 AUTOMATIC TRANSMISSION . . . . . . . 21-156 BAND OVERHAUL, REAR SERVO . . . . . . . . . 21-136 BENCH, GEAR ADJUSTMENTS . . . . . . . . . . . . 19-42
AW-4 BUSHING AND PISTON CLEARANCE . . 21-326 BANKS, FUSE CHARTS AND RELAY . . . . . . . . 8W-8 BEZEL, INSTRUMENT CLUSTER . . . . . 23-91,23-191
AW-4 CLUTCH AND BRAKE PACK BAR REPLACEMENT, SOUND . . . . . . . . . . . . . . 8F-7 BEZEL REPLACEMENT, INDICATOR . . . . . . . . 8E-17
REQUIREMENTS . . . . . . . . . . . . . . . . . . . . 21-328 BAR, SPORT . . . . . . . . . . . . . . . . . . . . . . . . . 23-171 BLADE REPLACEMENT, FRONT WIPER . . . . . . 8K-8
AW-4 CLUTCH DISC AND PLATE BAR, STABILIZER . . . . . . . . . . . . . . . . . . . 2-10,2-14 BLEEDING--BRAKE FLUID AND LEVEL--
THICKNESS . . . . . . . . . . . . . . . . . . . . . . . . 21-325 BAR, TRACK; FRONT SUSPENSION AND BRAKELINES AND HOSES, BRAKE . . . . . . . . 5-13
AW-4 GENERAL SPECIFICATIONS . . . . . . . . 21-324 AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10,2-13 BLEEDING--WITH ABS BRAKES, BRAKE . . . . . 5-14
AW-4 IN-VEHICLE SERVICE . . . . . . . . . . . . . 21-173 BAR, TRACK; REAR SUSPENSION AND BLEEDING--WITH STANDARD BRAKES,
AW-4 OIL PUMP WEAR LIMITS . . . . . . . . . . 21-325 AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
AW-4 RETAINER AND PISTON BAR--XJ VEHICLES, STABILIZER . . . . . . . . . . . 3-4 BLOCK, CYLINDER . . . . . . . . . . . . . . . . . . 9-45,9-85
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 21-327 BASECOAT/CLEARCOAT . . . . . . . . . . . . . . . . 23-202 BLOCK HEATER, ENGINE . . . . . . . . . . . . . . . . . 7-37
AW-4 TORQUE SPECIFICATIONS . . . . . . . . . 21-331 BASE/COLOR COAT . . . . . . . . . . . . . . . . . . . 23-201 BLOCKS--TWO-DOOR VEHICLES, FRONT
AW-4 TRANSMISSION DIAGNOSIS . . . . . . . 21-167 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-18 DOOR SPACER . . . . . . . . . . . . . . . . . . . . . . 23-60
AW-4 TRANSMISSION OVERHAUL . . . . . . . . 21-192 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . 8A-5 BLOWER CONTROLS--XJ VEHICLES . . . . . . . 24-14
AW-4 TRANSMISSION REMOVAL AND BATTERY CHARGING TIME TABLE . . . . . . . . . . 8A-5 BLOWER MOTOR, A/C . . . . . . . . . . . . . . . . . . 24-43
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 21-189 BATTERY CLASSIFICATIONS AND BLOWER MOTOR (HEATING) . . . . . . . . . . . . . 24-40
AW-4 VALVE AND SPRING RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8A-8 BLOWER MOTOR RESISTORS
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . 21-330 BATTERY CLASSIFICATIONS AND REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . 24-35
AW-4 VALVE BODY CHECK BALL RATINGS--LEFT HAND DRIVE . . . . . . . . . . 8B-10 BLOWER MOTOR/AIR DOOR MOTOR
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 21-328 BATTERY CLASSIFICATIONS AND SWITCH REPLACEMENT . . . . . . . . . . . . . . . 24-39
AX 15 MANUAL TRANSMISSION . . . . . . . . . . 21-32 RATINGS--RIGHT HAND DRIVE . . . . . . . . . 8B-10 BLOWER MOTOR/FAN REPLACEMENT . . . . . . 24-26
AX 15 MANUAL TRANSMISSION, BATTERY DIAGNOSTICS CHART . . . . . . . . . . . 8A-7 BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
TORQUE SPECIFICATIONS . . . . . . . . . . . . . 21-320 BATTERY INDICATOR (BASE CLUSTER BODY ASSEMBLY AND ADJUSTMENT,
AX 4/5 MANUAL TRANSMISSION . . . . . . . . . . 21-1 ONLY), OPERATIONAL CHECK . . . . . . . . . . . 8A-14 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-144
AXLE (2WD), MODEL 30 AXLE AND TUBE . . . 2-20 BATTERY LOAD TEST . . . . . . . . . . . . . . . . . . . . 8A-4 BODY CHECK BALL DIMENSIONS, AW-4
AXLE 8 1/4 INCH, REAR . . . . . . . . . 3-29,3-44,3-50 BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . 8B-1 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-328
AXLE ALIGNMENT, REAR . . . . . . . . . . . . . . . . . . 3-8 BATTERY OPEN CIRCUIT VOLTAGE . . . . . . . . . 8A-4 BODY CODE LETTERS, JEEP . . . . . . . . . . . . . . . 5-2
AXLE AND TUBE AXLE (2WD), MODEL 30 . . . 2-20 BATTERY OPEN CIRCUIT VOLTAGE TEST . . . . 8A-3 BODY COLORS, EXTERIOR . . . . . . . . . . . . . . 23-204
AXLE ASSEMBLY REPLACEMENT--XJ BATTERY REPLACEMENT--LEFT HAND BODY COMPONENTS . . . . . . . . . . . . . . . . . . . . 0-34
VEHICLES, DRIVE; FRONT SUSPENSION DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-1 BODY COMPONENTS, CHASSIS . . . . . . . . . . . . 0-30
AND AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 BATTERY REPLACEMENT--RIGHT HAND BODY COMPONENTS--REFINISHING . . . . . . 23-200
AXLE ASSEMBLY REPLACEMENT-- DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-2 BODY COMPONENTS--YJ VEHICLES . . . . . . 23-132
XJ VEHICLES, DRIVE; REAR SUSPENSION BATTERY SERVICE PROCEDURES . . . . . . . . . . 8B-1 BODY DISASSEMBLY AND INSPECTION,
AND AXLES . . . . . . . . . . . . . . . . . . . . . . 3-11,3-30 BATTERY TEST PROCEDURES . . . . . . . . . . . . . 8A-2 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-138
AXLE ASSEMBLY REPLACEMENT-- BATTERY TESTING GENERAL BODY EXTENSION PANELS AND
YJ VEHICLES, DRIVE; FRONT SUSPENSION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 8A-3 FASCIAS--YJ RENEGADE VEHICLES . . . . . 23-147
AND AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 BATTERY TORQUE SPECIFICATIONS . . . . . . . 8B-10 BODY INSTALLATION, TRANSMISSION
AXLE ASSEMBLY REPLACEMENT-- BATTERY TRAY . . . . . . . . . . . . . . . . . . 23-13,23-140 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-177
YJ VEHICLES, DRIVE; REAR SUSPENSION BATTERY VOLTAGE--PCM INPUT . . . . . . . . . 14-19 BODY INSTALLATION, VALVE . . . . . . . . . . . . 21-101
AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS . . . . . . . . . . . . . . . 8A-1 BODY LUBRICANT SPECIFICATIONS . . . . . . . . 0-35
AXLE BUSHING REPLACEMENT . . . . . . . . 2-11,2-32
AXLE, FRONT DRIVE . . . . . . . . . . . . . . . . . . . . . 2-3 BEAM ADJUSTMENT, FOG LAMP . . . . . . . . . . 8L-12 BODY OVERHAUL, TRANSMISSION
AXLE, MODEL 30 FRONT . . . . . . . . . . . . . 2-46,2-47 BEAM ADJUSTMENT, HEADLAMP . . . . . . . . . . 8L-3 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-240
AXLE MODEL 35, REAR . . . . . . . . 3-11, 3-28, 3-50 BEARING AND AXLE SHAFT, HUB . . . . . . . . . . 2-24 BODY REMOVAL, TRANSMISSION
AXLE NOISE/VIBRATION DIAGNOSIS; BEARING, AXLE SHAFT SEAL . . . . . . . . . . . . . . 3-15 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-176
FRONT SUSPENSION AND AXLE . . . . . . . . . . 2-16 BEARING FITTING CHART, CONNECTING BODY REMOVAL, VALVE . . . . . . . . . . . . . . . 21-100
AXLE NOISE/VIBRATION DIAGNOSIS; ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36,9-76 BODY SERVICE INFORMATION, GENERAL . . . . 23-1
REAR SUSPENSION AND AXLES . . . . . . . . . . 3-7 BEARING FITTING CHART, MAIN . . . . . . . 9-43,9-83 BODY SERVICE, VALVE . . . . . . . . . . . . . . . . 21-100
AXLE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 BEARING LUBRICANTS, CHASSIS BODY SIDE MOULDING/CLADDING . . . . . . . . 23-19
AXLE SHAFT--CARDAN U-JOINT . . . . . . . . . . . 2-25 COMPONENT AND WHEEL . . . . . . . . . . . . . . 0-30 BODY SIDE STEP MOULDING . . . . . . . . . . . 23-145
J INDEX 3
Description Group-Page Description Group-Page Description Group-Page
BODY SOLENOIDS, TRANSMISSION BRAKE PEDAL INSTALLATION (YJ), BUMPERS AND FRAME ATTACHED
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-175 PARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61 COMPONENTS, YJ . . . . . . . . . . . . . . . . . . . . 13-14
BODY STRIPES/DECALS . . . . . . . . . . . 23-25,23-153 BRAKE PEDAL REMOVAL . . . . . . . . . . . . . . . . . 5-65 BUMPERS, FUEL FILLER DOOR . . . . . . . . . . . 23-31
BODY, THROTTLE . . . . . . . . . . . . . . . . . 14-29,14-59 BRAKE PEDAL REMOVAL (YJ), PARKING . . . . 5-61 BUMPERS, XJ . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
BODY UNDERCOAT . . . . . . . . . . . . . . . . . . . . 23-203 BRAKE PEDAL SERVICE . . . . . . . . . . . . . . . . . . 5-65 BUSHING AND PISTON CLEARANCE, AW-
BOOSTER CHECK VALVE TEST, POWER . . . . . . 5-11 BRAKE PISTON AND TRANSMISSION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-326
BOOSTER INSTALLATION, POWER CASE OVERHAUL, FIRST-REVERSE . . . . . . 21-237 BUSHING REPLACEMENT, AXLE . . . . . . . 2-11,2-32
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23,5-51 BRAKE PROBLEMS, DIAGNOSING BUSHING REPLACEMENT, LEAF SPRING
BOOSTER OPERATION, POWER BRAKE . . . . . . 5-22 PARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 EYE; FRONT SUSPENSION AND AXLE . . . . . 2-15
BOOSTER, POWER BRAKE . . . . . . . . . . . . 5-22,5-40 BRAKE PROBLEMS, DIAGNOSING BUSHING REPLACEMENT, LEAF SPRING
BOOSTER REMOVAL, POWER BRAKE . . . 5-22,5-51 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 EYE; REAR SUSPENSION AND AXLES . . . 3-4,3-6
BOOSTER TEST, MASTER CYLINDER/ BRAKE REAR CABLE REPLACEMENT BUZZER SYSTEM, CHIME/WARNING . . . . . . . . 8A-1
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 (XJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-62 CABLE, ACCELERATOR PEDAL AND
BOOSTER VACUUM TEST, POWER . . . . . . . . . . 5-12 BRAKE REAR CABLE REPLACEMENT (YJ), THROTTLE . . . . . . . . . . . . . . . . . . . . . 14-16,14-54
BORES, HONING CYLINDER . . . . . . . . . . . . . . . . 9-2 PARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63 CABLE ADJUSTMENT, PARK INTERLOCK . . . 21-186
BOX, GLOVE . . . . . . . . . . . . . . . . . . . . . . . . . 23-194 BRAKE ROTOR REFINISHING, DISC . . . . . . . . . 5-32 CABLE ADJUSTMENT, SHIFT . . . . . . . . . . . . 21-186
BRACKET, FUEL FILTER . . . . . . . . . . . . . . . . . 23-86 BRAKE ROTOR RUNOUT, DISC . . . . . . . . . . . . 5-31 CABLE ADJUSTMENT, TRANSMISSION
BRACKET, FUEL FILTER SHIELD . . . . . . . . . . . 13-17 BRAKE ROTOR THICKNESS, DISC . . . . . . . . . . 5-31 THROTTLE . . . . . . . . . . . . . . . . . . . . 21-98,21-185
BRACKET, I/P TWEETER SPEAKER/ BRAKE ROTOR THICKNESS VARIATION, CABLE ADJUSTMENT, TRANSMISSION
COURTESY LAMP SUPPORT . . . . . . . . . . . . 23-95 DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31 THROTTLE VALVE . . . . . . . . . . . . . . . . . . . . 21-70
BRACKET, MUFFLER/TAILPIPE HANGER . . . . . 13-16 BRAKE SAFETY PRECAUTIONS . . . . . . . . . . . . . 5-2 CABLE ADJUSTMENT (XJ), PARK
BRACKET, REARVIEW MIRROR BRAKE SERVO, SECOND COAST . . . . . . . . . 21-181 INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . 21-97
RETAINING . . . . . . . . . . . . . . . . . . . . . . . . 23-183 BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . . 14-54 CABLE ADJUSTMENT (XJ), SHIFT . . . . . . . . . 21-97
BRACKET REPLACEMENT, INTERIOR BRAKE SWITCH--PCM INPUT . . . . . . . . . . . . 14-20 CABLE REPLACEMENT, HEATER
REARVIEW MIRROR SUPPORT . . . . . . . . . . 23-75 BRAKE SYSTEM (ABS), ANTILOCK . . . . . . . . . . 5-1 CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-30
BRACKETS, CATALYTIC CONVERTER/ BRAKE SYSTEM (ABS) INDICATOR CABLE REPLACEMENT, LATCH
MUFFLER/TAILPIPE SUPPORT . . . . . . . . . . . 23-85 LAMP, ANTI-LOCK . . . . . . . . . . . . . . . . . . . . . 8E-2 RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-10
BRACKETS--XJ VEHICLES, SPARE TIRE/ BRAKE SYSTEM OPERATION, ANTILOCK . . . . . 5-43 CABLE REPLACEMENT, SERVO . . . . . . . . . . . . 8H-9
WHEEL HOLDDOWN AND FLOOR . . . . . . . 23-128 BRAKE SYSTEM, POWER . . . . . . . . . . . . . . . . . 0-32 CABLE REPLACEMENT, TRANSMISSION
BRAKE ADJUSTMENT, DRUM . . . . . . . . . . . . . . 5-35 BRAKE TORQUE SPECIFICATIONS . . . . . . . . . . 5-67 THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . 21-184
BRAKE ADJUSTMENT PARKING . . . . . . . . . . . . 5-63 BRAKE WARNING LIGHT DISPLAY . . . . . . . . . . . 5-4 CABLE REPLACEMENT (XJ),
BRAKE BLEEDING--BRAKE FLUID AND BRAKE WARNING LIGHTS . . . . . . . . . . . . . . . . . 5-1 PARKING BRAKE REAR . . . . . . . . . . . . . . . . . 5-62
LEVEL--BRAKELINES AND HOSES . . . . . . . . 5-13 BRAKELIGHT SWITCH ADJUSTMENT . . . . . . . . 5-66 CABLE REPLACEMENT (YJ), PARKING
BRAKE BLEEDING--WITH ABS BRAKES . . . . . 5-14 BRAKELIGHT SWITCH, BRAKE PEDAL . . . . . . . 5-65 BRAKE FRONT . . . . . . . . . . . . . . . . . . . . . . . . 5-62
BRAKE BLEEDING--WITH STANDARD BRAKELIGHT SWITCH INSTALLATION . . . . . . . 5-66 CABLE REPLACEMENT (YJ), PARKING
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 BRAKELIGHT SWITCH REMOVAL . . . . . . . . . . . 5-66 BRAKE REAR . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
BRAKE BOOSTER INSTALLATION, BRAKELINE CHARTS . . . . . . . . . . . . . . . . . . . . 5-15 CABLE RESISTANCE, SPARK PLUG . . . . . . . . 8D-18
POWER . . . . . . . . . . . . . . . . . . . . . . . . . 5-23,5-51 BRAKELINES AND HOSES . . . . . . . . . . . . . . . . 5-15 CABLE TENSIONER REPLACEMENT (XJ),
BRAKE BOOSTER OPERATION, POWER . . . . . . 5-22 BRAKELINING MATERIAL . . . . . . . . . . . . . . . . . . 5-1 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . 5-61
BRAKE BOOSTER, POWER . . . . . . . . . . . . 5-22,5-40 BRAKES, BRAKE BLEEDING--WITH ABS . . . . . 5-14 CABLE, THROTTLE . . . . . . . . . . . . . . . . . . . . . 14-16
BRAKE BOOSTER REMOVAL, POWER . . . 5-22,5-51 BRAKES, BRAKE BLEEDING--WITH CABLE--CONSOLE SHIFT AUTOMATIC,
BRAKE CABLE TENSIONER REPLACEMENT STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 PARK-LOCK . . . . . . . . . . . . . . . . . . . . . . . . . 19-45
(XJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-61 BRAKES, DISC . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 CABLES, DISTRIBUTOR CAP AND ROTOR,
BRAKE CHECK, PRELIMINARY . . . . . . . . . . . . . . 5-7 BRAKES, DRUM . . . . . . . . . . . . . . . . . . . . . . . . 5-34 IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-18
BRAKE COMPONENTS, WHEEL . . . . . . . . . . . . . 5-1 BRAKES, PARKING . . . . . . . . . . . . . . . . . . . . . . 5-56 CABLES, SPARK PLUG SECONDARY . . 8D-17,8D-29
BRAKE DIAGNOSIS, ABS . . . . . . . . . . . . . . . . . . 5-3 BRAKES, POWER . . . . . . . . . . . . . . . . . . . . . . . . 5-1 CABLES, VENT DOOR CONTROL . . . . . . . . . . 24-39
BRAKE DIAGNOSIS, SERVICE . . . . . . . . . . . . . . 5-7 BRAKESHOE INSTALLATION, DISC . . . . . . . . . . 5-26 CALIBRATION VALUES, GAUGE . . . . . . . . . . . 8E-22
BRAKE DRUM REFINISHING . . . . . . . . . . . . . . 5-37 BRAKESHOE INSTALLATION, DRUM . . . . . . . . 5-34 CALIPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . 5-29
BRAKE FLUID CONTAMINATION . . . . . . . . . . . . 5-13 BRAKESHOE REMOVAL, DISC . . . . . . . . . . . . . 5-25 CALIPER CLEANING AND INSPECTION . . . . . . 5-28
BRAKE FLUID, IMPORTANCE OF CLEAN . . . . . 5-48 BRAKESHOE REMOVAL, DRUM . . . . . . . . . . . . 5-34 CALIPER DISASSEMBLY . . . . . . . . . . . . . . . . . . 5-27
BRAKE FLUID LEVEL . . . . . . . . . . . . . . . . . . . . 5-13 BRAKING MODE, ABS OPERATION IN CALIPER INSTALLATION . . . . . . . . . . . . . . . . . . 5-30
BRAKE FLUID, RECOMMENDED . . . . . . . . 5-13,5-48 ANTILOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 CALIPER OPERATION AND WEAR
BRAKE FLUID TUBE RETAINER CLIP, BRAKING MODE, ABS OPERATION COMPENSATION . . . . . . . . . . . . . . . . . . . . . . 5-24
FUEL AND; BODY COMPONENTS--XJ IN NORMAL . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 CALIPER REMOVAL . . . . . . . . . . . . . . . . . . . . . 5-27
VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 23-86 BREAK-IN, ENGINE . . . . . . . . . . . . . . . . . . . . . . 0-13 CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . 9-29,9-69
BRAKE FLUID TUBE RETAINER CLIP, BRUSH GUARD . . . . . . . . . . . . . . . . . . . . . . . . 23-3 CAMSHAFT PIN REPLACEMENT . . . . . . . . 9-31,9-71
FUEL AND; FRAME AND BUMPERS . . . . . . 13-16 BUCKET SEAT COMPONENTS, POWER . . . . 23-106 CAMSHAFT POSITION SENSOR; FUEL
BRAKE FLUID/LUBRICANTS/CLEANING BUCKET SEAT CUSHION AND COVER . . . . . . 23-98 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-54
SOLVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 BUCKET SEAT PLATFORM AND TRACKS . . . 23-105 CAMSHAFT POSITION SENSOR;
BRAKE FRONT CABLE REPLACEMENT BUCKET SEATBACK COVER AND FRAME . . . 23-100 IGNITION SYSTEMS . . . . . . . . . . . . . . 8D-1,8D-20
(YJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-62 BUCKET SEATBACK RECONDITIONING . . . . . 23-102 CAMSHAFT POSITION SENSOR--PCM
BRAKE INDICATOR INOPERATIVE . . . . . . . . . . 8E-4 BUCKET SEATS, FRONT . . . . . . . . . . . . . . . . . 23-97 INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-20
BRAKE INDICATOR LAMP; INSTRUMENT BUFFING AND POLISHING . . . . . . . . . . . . . . 23-203 CAMSHAFT POSITION SENSOR TEST;
PANEL AND GAUGES--XJ . . . . . . . . . . . . . . . 8E-2 BULB REPLACEMENT, BACK-UP/REAR FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 14-43
BRAKE INDICATOR LAMP; INSTRUMENT TURN SIGNAL/TAIL LAMP . . . . . . . . . . . . . . . 8L-9 CAMSHAFT POSITION SENSOR TEST;
PANEL AND GAUGES--YJ . . . . . . . . . . . . . . 8E-16 BULB REPLACEMENT, FRONT PARK/ IGNITION SYSTEMS . . . . . . . . . . . . . . . . . . . 8D-8
BRAKE LEVER INSTALLATION (XJ WITH TURN SIGNAL LAMP . . . . . . . . . . . . . . . . . . . 8L-8 CANADA ONLY, DAYTIME RUNNING
FULLCONSOLE), PARKING . . . . . . . . . . . . . . 5-60 BULB REPLACEMENT, HEADLAMP . . . . . . . . . . 8L-3 LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-16
BRAKE LEVER INSTALLATION (XJ WITH BULB REPLACEMENT, INSTRUMENT CANISTER, EVAP . . . . . . . . . . . . . . . . . . . 25-4,25-9
MINICONSOLE), PARKING . . . . . . . . . . . . . . . 5-58 CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-19 CAP AND ROTOR, IGNITION CABLES,
BULB REPLACEMENT, SIDE MARKER DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . . . . . 0-18
BRAKE LEVER INSTALLATION (XJ
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-7 CAP, DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . . 8D-9
WITHOUT CONSOLE), PARKING . . . . . . . . . . 5-60
CAP, FUEL TANK FILLER TUBE; EMISSION
BRAKE LEVER REMOVAL (XJ WITH FULL BULB REPLACEMENT, UNDERHOOD CONTROL SYSTEMS . . . . . . . . . . . . . . . 25-4,25-9
CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-59 LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-18 CAP, FUEL TANK FILLER TUBE; FUEL
BRAKE LEVER REMOVAL (XJ WITH MINI BULB REPLACEMENT--YJ VEHICLES, SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12
CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-58 HARDTOP DOME/CARGO LAMP . . . . . . . . . 8L-20 CAP, RADIATOR PRESSURE . . . . . . . . . . . . . . . 7-20
BRAKE LEVER REMOVAL (XJ WITHOUT BULB/ELEMENT REPLACEMENT, FOG CAPACITIES, COOLING SYSTEM . . . . . . . . . . . 7-38
CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-60 LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-13 CAPACITIES, FLUID . . . . . . . . . . . . . . . . . . . . . . 0-4
BRAKE OPERATION, PARKING . . . . . . . . . . . . . 5-56 BUMPER, FRONT . . . . . . . . . . . . . . . . . . 13-3,13-14 CAPACITIES, FUEL TANK . . . . . . . . . . . 14-12,14-62
BRAKE OVERHAUL, SECOND . . . . . . . . . . . . 21-232 BUMPER, LIFTGATE LICENSE PLATE CAPACITY TEST, FUEL PUMP . . . . . . . . . . . . . . 14-7
BRAKE PACK REQUIREMENTS, AW-4 SCREW ANCHOR . . . . . . . . . . . . . . . . . . . . . 23-72 CAR REPLACEMENT, PITMAN SHAFT
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-328 BUMPER, REAR . . . . . . . . . . . . . . . . . . . 13-6,13-18 SEALS--IN . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
BRAKE PEDAL AND BRAKELIGHT BUMPER, REAR JOUNCE . . . . . . . . . . . . . . . . 13-18 CARDAN (CV), DOUBLE . . . . . . . . . . . . . . . . . 16-10
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65 BUMPER--XJ VEHICLES, REAR CARDAN, SINGLE . . . . . . . . . . . . . . . . . . . . . . . 16-9
BRAKE PEDAL INSTALLATION . . . . . . . . . . . . . 5-66 SEATBACK LATCH STRIKER . . . . . . . . . . . 23-111 CARDAN U-JOINT, AXLE SHAFT . . . . . . . . . . . . 2-25
4 INDEX J
Description Group-Page Description Group-Page Description Group-Page
CARPET/FLOOR MATS . . . . . . . . . . . . . . . . . 23-198 CIRCUIT REMOVAL, PRINTED . . . . . . . . . . . . 8E-24 CLUSTER SERVICE PROCEDURES,
CARPET/MAT--XJ VEHICLES, FRONT . . . . . 23-129 CIRCUIT REPLACEMENT, PRINTED . . . . . . . . 8E-19 INSTRUMENT; INSTRUMENT PANEL AND
CARPET/MAT--XJ VEHICLES, REAR . . . . . . 23-130 CIRCUIT REPLACEMENT--INSTRUMENT GAUGES--XJ . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5
CARPETS AND FLOOR MATS . . . . . . . . . . . . 23-129 CLUSTER REMOVED, PRINTED . . . . . . . . . . . 8E-6 CLUSTER SERVICE PROCEDURES,
CARRIER, EXTERNAL SPARE/WHEEL CIRCUIT SENSE--PCM INPUT, IGNITION . . . . 14-21 INSTRUMENT; INSTRUMENT PANEL AND
TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-172 CIRCUIT TESTS - (VOLTAGE DROP GAUGES--YJ . . . . . . . . . . . . . . . . . . . . . . . . 8E-17
CASE ASSEMBLY, TRANSFER . . . . . . 21-282,21-306 METHOD), STARTER FEED . . . . . . . . . . . . . . 8A-9 CLUSTER/SWITCH/LIGHTER/RADIO/HEVAC,
CASE CLEANING AND INSPECTION, CIRCUIT TESTS, STARTER CONTROL . . . . . . 8A-11 INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . . 23-91
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-118 CIRCUIT VOLTAGE, BATTERY OPEN . . . . . . . . . 8A-4 CLUSTERS, INSTRUMENT . . . . . . . . . . . . . . . 8E-10
CASE COVER OIL SEAL REPLACEMENT, CIRCUIT VOLTAGE TEST, BATTERY OPEN . . . . 8A-3 CLUTCH AND BRAKE PACK
TIMING . . . . . . . . . . . . . . . . . . . . . . . . . 9-26,9-67 CIRCUITS, ABS SYSTEM WIRING AND REQUIREMENTS, AW-4 . . . . . . . . . . . . . . . 21-328
CASE COVER, TIMING . . . . . . . . . . . . . . . 9-27,9-67 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 CLUTCH AND OUTPUT SHAFT
CASE DISASSEMBLY AND OVERHAUL, CLAMPS, FUEL TUBES/LINES/HOSES . . 14-9,14-56 OVERHAUL, NO. 2 ONE-WAY . . . . . . . . . . 21-234
TRANSFER . . . . . . . . . . . . . . . . . . . 21-277,21-297 CLASSIFICATION OF LUBRICANTS . . . . . . . . . . . 0-2 CLUTCH COMPONENT LUBRICATION . . . . . . . . . 6-1
CASE FILL LEVEL, TRANSFER . . . . . . . . . . . 21-294 CLASSIFICATIONS AND RATINGS, CLUTCH COMPONENTS . . . . . . . . . . . . . . . . . . . 6-1
CASE IDENTIFICATION, ENGINE AND BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8A-8 CLUTCH COVER AND DISC INSTALLATION . . . . 6-10
TRANSMISSION/TRANSFER . . . . . . . . . . INTRO.-3 CLASSIFICATIONS AND RATINGS-- CLUTCH COVER AND DISC REMOVAL . . . . . . . 6-10
CASE IDENTIFICATION, TRANSFER . 21-273,21-293 LEFT HAND DRIVE, BATTERY . . . . . . . . . . . 8B-10 CLUTCH DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . 6-3
CASE INSTALLATION, TRANSFER . . . 21-276,21-296 CLASSIFICATIONS AND RATINGS--
RIGHT HAND DRIVE, BATTERY . . . . . . . . . . 8B-10 CLUTCH DISC AND PLATE THICKNESS,
CASE, LEGEND FOR NP231 TRANSFER . . . . 21-292
CLEAN BRAKE FLUID, IMPORTANCE OF . . . . . 5-48 AW-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-325
CASE, LEGEND FOR NP242 TRANSFER . . . . 21-319
CASE LUBRICANT, TRANSFER . . . . . 21-273,21-294 CLEANER, AIR . . . . . . . . . . . . . . . . . . . . . . . . . 25-7 CLUTCH FLUID LEVEL . . . . . . . . . . . . . . . . . . . 6-14
CASE, NP231 TRANSFER . . . . . . . . . 21-272,21-291 CLEANER FILTER ELEMENT, ENGINE AIR . . . . 0-16 CLUTCH HOUSING REPLACEMENT . . . . . . . . . 6-11
CASE, NP242 TRANSFER . . . . . . . . . . . . . . . 21-293 CLEANER HOUSING, AIR; EMISSION CLUTCH, HYDRAULIC . . . . . . . . . . . . . . . . . . . . 0-22
CASE OVERHAUL, FIRST-REVERSE CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . 25-8 CLUTCH HYDRAULIC LINKAGE
BRAKE PISTON AND TRANSMISSION . . . . 21-237 CLEANER HOUSING, AIR; FUEL SYSTEM . . . . 14-54 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 6-12
CASE REMOVAL, TRANSFER . . . . . . 21-276,21-296 CLEANING AND INSPECTION . 21-13,21-204,21-305 CLUTCH HYDRAULIC LINKAGE REMOVAL . . . . 6-11
CASE SPECIFICATIONS, TRANSMISSION/ CLEANING AND INSPECTION, CALIPER . . . . . . 5-28 CLUTCH INSPECTION, TORQUE
TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . 21-320 CLEANING AND INSPECTION, GEAR . . . . . . . 19-40 CONVERTER STATOR . . . . . . . . . . . . . . . . 21-189
CASE, TRANSFER . . . . . . . . . . . . . . . . . . . . . . . 0-25 CLEANING AND INSPECTION, CLUTCH LINKAGE FLUID . . . . . . . . . . . . . . . . . . 6-1
CATALYTIC CONVERTER . . . . . . . . . . . . . . 11-1,11-5 TRANSMISSION CASE . . . . . . . . . . . . . . . . 21-118
CLEANING OF TIRES . . . . . . . . . . . . . . . . . . . . 22-2 CLUTCH, MAGNETIC . . . . . . . . . . . . . . . . . . . . 24-18
CATALYTIC CONVERTER/MUFFLER/
TAILPIPE SUPPORT BRACKETS . . . . . . . . . 23-85 CLEANING/INSPECTION; FRONT CLUTCH OPERATION . . . . . . . . . . . . . . . . . . . . . 6-2
CAUSES, CLUTCH PROBLEM . . . . . . . . . . . . . . . 6-3 SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-35 CLUTCH OVERHAUL, DIRECT . . . . . . . . . . . . 21-219
CENTER HIGH MOUNTED STOP LAMP CLEANING/INSPECTION; REAR CLUTCH OVERHAUL, FORWARD . . . . . . . . . 21-223
(CHMSL)--XJ . . . . . . . . . . . . . . . . . . . . . . . 8L-10 SUSPENSION AND AXLES . . . . . . . . . . . . . . . 3-18 CLUTCH OVERHAUL, FRONT . . . . . . . . . . . . 21-125
CENTER HIGH MOUNTED STOP LAMP CLEANING/REVERSE FLUSHING, CLUTCH OVERHAUL, OVERDRIVE
(CHMSL)--YJ . . . . . . . . . . . . . . . . . . . . . . . 8L-11 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . 7-17 PLANETARY GEAR . . . . . . . . . . . . . . . . . . . 21-209
CERTIFICATION LABEL, VEHICLE SAFETY . INTRO.-1 CLEARANCE, AW-4 BUSHING AND CLUTCH OVERHAUL, REAR . . . . . . . . . . . . . 21-128
CHAIN AND SPROCKETS, TIMING . . . . . . 9-28,9-68 PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-326 CLUTCH OVERHAUL, SUN GEAR AND
CHANGE AND FILTER REPLACEMENT, CLIMATE CONTROL SYSTEM--XJ VEHICLES . 24-22 NO. 1ONE-WAY . . . . . . . . . . . . . . . . . . . . . 21-229
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . 0-15 CLIMATE CONTROL SYSTEM--YJ VEHICLES . 24-37
CLIP, FUEL AND BRAKE FLUID TUBE CLUTCH PEDAL INSTALLATION . . . . . . . . . . . . 6-15
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-22 RETAINER; BODY COMPONENTS--XJ CLUTCH PEDAL REMOVAL . . . . . . . . . . . . . . . . 6-15
CHANGE, LUBRICANT; REAR SUSPENSION VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 23-86 CLUTCH PROBLEM CAUSES . . . . . . . . . . . . . . . 6-3
AND AXLES . . . . . . . . . . . . . . . . . . . . . . 3-13,3-30 CLIP, FUEL AND BRAKE FLUID TUBE CLUTCH RELAY, AIR CONDITIONING . . . . . . . 14-54
CHARGE RATE . . . . . . . . . . . . . . . . . . . . . . . . . 8A-6 RETAINER; FRAME AND BUMPERS . . . . . . . 13-16 CLUTCH RELAY--PCM OUTPUT, AIR
CHARGE, SYSTEM . . . . . . . . . . . . . . . . . . . . . . 24-5 CLUSTER AND GAUGE HOUSINGS, CONDITIONING . . . . . . . . . . . . . . . . . . . . . . 14-24
CHARGING, BATTERY . . . . . . . . . . . . . . . . . . . . 8A-5 INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . 23-190 CLUTCH RELAY--PCM OUTPUT, TORQUE
CHARGING TIME TABLE, BATTERY . . . . . . . . . 8A-5 CLUSTER BEZEL, INSTRUMENT . . . . . 23-91,23-191 CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . 14-27
CHASSIS AND BODY COMPONENTS . . . . . . . . 0-30 CLUSTER BULB REPLACEMENT, CLUTCH RELAY TEST, TORQUE
CHASSIS COMPONENT AND WHEEL INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . . 8E-19 CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . 14-45
BEARING LUBRICANTS . . . . . . . . . . . . . . . . . 0-30 CLUSTER DIAGNOSIS, INSTRUMENT; CLUTCH RELAY, TORQUE CONVERTER . . . . . 14-60
CHECK BALL DIMENSIONS, AW-4 VALVE INSTRUMENT PANEL AND
BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-328 GAUGES--XJ . . . . . . . . . . . . . . . . . . . . . . . . . 8E-3 CLUTCH SAFETY PRECAUTIONS . . . . . . . . . . . 6-10
CHECK ENGINE LAMP FOR DIAGNOSTIC CLUSTER DIAGNOSIS, INSTRUMENT; CLUTCH SERVICE . . . . . . . . . . . . . . . . . . . . . . . 6-10
TROUBLE CODES, INDICATOR . . . . . . . . . . 8A-19 INSTRUMENT PANEL AND GAUGES--YJ . . 8E-14 CLUTCH--LOW-REVERSE DRUM--REAR
CHECK ENGINE, MALFUNCTION CLUSTER GAUGES, INSTRUMENT; SUPPORT OVERHAUL, OVERRUNNING . . . 21-118
INDICATOR LAMP; INSTRUMENT PANEL INSTRUMENT PANEL AND GAUGES--XJ . . 8E-13 COAT, BASE/COLOR . . . . . . . . . . . . . . . . . . . 23-201
AND GAUGES--XJ . . . . . . . . . . . . . . . . 8E-2,8E-4 CLUSTER GAUGES, INSTRUMENT; CODE, CHECKING FOR DIAGNOSTIC
CHECK ENGINE, MALFUNCTION INSTRUMENT PANEL AND GAUGES--YJ . . 8E-27 TROUBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 8H-5
INDICATOR LAMP; INSTRUMENT PANEL CLUSTER GENERAL INFORMATION, CODE DECODING, VEHICLE . . . . . . . . . . . INTRO.-3
AND GAUGES--YJ . . . . . . . . . . . . . . . . . . . 8E-16 INSTRUMENT; ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo