Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1988-1989.1993-1995 Approved 1994 XJ Jeep Cherokee 94XJ_5
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J BRAKES 5 - 1
BRAKES
CONTENTS
page page
ABS BRAKE DIAGNOSIS . . . . . . . . . . . . . . . . . . 3 DRUM BRAKES . . . . . . . . . . . . . . . . . . . . . . . . 34
ABS COMPONENT SERVICE . . . . . . . . . . . . . . 47 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1
ABS SYSTEM OPERATION . . . . . . . . . . . . . . . 39 PARKING BRAKES . . . . . . . . . . . . . . . . . . . . . . 56
ANTILOCK BRAKE SYSTEM OPERATION . . . . 43 POWER BRAKE BOOSTER . . . . . . . . . . . . . . . . 22
BRAKE BLEEDING--BRAKE FLUID AND SERVICE BRAKE DIAGNOSIS . . . . . . . . . . . . . . 7
LEVEL--BRAKELINES AND HOSES . . . . . . . 13 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 67
BRAKE PEDAL AND BRAKELIGHT SWITCH . . 65 STANDARD MASTER CYLINDER . . . . . . . . . . . 20
DISC BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GENERAL INFORMATION
INDEX
page page
Antilock Brake System (ABS) . . . . . . . .. . . . . . . . 1 Hydraulic Components . .... . . . . . . . . . . . . . . . . 1
Brake Fluid/Lubricants/Cleaning Solvents . . . . . . . . 1 Jeep Body Code Letters .... . . . . . . . . . . . . . . . . 2
Brake Safety Precautions . . . . . . . . . . .. . . . . . . . 2 Power Brakes . . . . . . . . .... . . . . . . . . . . . . . . . . 1
Brake Warning Lights . . . . . . . . . . . . . .. . . . . . . . 1 Wheel Brake Components ... . . . . . . . . . . . . . . . . 1
Brakelining Material . . . . . . . . . . . . . . . .. . . . . . . . 1
WHEEL BRAKE COMPONENTS BRAKE WARNING LIGHTS
Front disc and rear drum brakes are used on all A red, brake warning light is used to alert the
models. The disc brake components consist of single driver if a pressure differential exists between the
piston calipers and ventilated rotors. The rear drum front and rear hydraulic systems. The light also
brakes are dual shoe, units with cast brake drums. alerts the driver when the parking brakes are ap-
The parking brake mechanism is lever and cable plied. The light illuminates for a few seconds at start
operated. The cables are attached to actuating levers up as part of a bulb check procedure.
mounted on the rear drum brake secondary shoes. An additional warning light is used on models with
The parking brake mechanism is operated by a foot antilock brakes. This light is amber in color and is
pedal on YJ models and a hand lever on XJ models. located in the same side of the instrument cluster as
the red warning light. The amber light illuminates
POWER BRAKES only when an ABS system fault occurs.
Power brakes are standard on all models. A vac-
uum operated power booster is used for standard and
ABS brake applications.
ANTILOCK BRAKE SYSTEM (ABS)
An antilock brake system (ABS) is available on
HYDRAULIC COMPONENTS XJ/YJ models. The system is an electronically oper-
A dual reservoir master cylinder is used for all ated, all-wheel brake control system. The ABS sys-
standard brake applications. A combination propor- tem is designed to retard wheel lockup during
tioning valve/pressure differential switch is used. A periods of high wheel slip braking. Refer to the anti-
center feed style master cylinder is used for ABS lock brake section for operation and service informa-
brake applications. tion.
BRAKELINING MATERIAL BRAKE FLUID/LUBRICANTS/CLEANING SOLVENTS
The factory installed brakelining on all models con- Recommended fluid for all Jeep vehicles is Mopar
sists of an organic base material combined with me- DOT 3 brake fluid, or an equivalent meeting SAE
tallic particles. The lining does not contain asbestos. J1703 and DOT 3 standards.
5 - 2 BRAKES J
Use Mopar Multi Mileage grease to lubricate drum BRAKE SAFETY PRECAUTIONS
brake pivot pins and rear brakeshoe contact points
on the support plates. Use GE 661, or Dow 111 sili- WARNING: ALTHOUGH FACTORY INSTALLED
cone grease on caliper bushings and mounting bolts. BRAKELINING ON JEEP VEHICLES IS MADE FROM
Use fresh brake fluid or Mopar brake cleaner to ASBESTOS FREE MATERIALS, SOME AFTER MARKET
clean or flush brake system components. These are BRAKELINING MAY CONTAIN ASBESTOS. THIS
the only cleaning materials recommended. SHOULD BE TAKEN INTO ACCOUNT WHEN REPAIR-
ING A VEHICLE WITH PRIOR BRAKE SERVICE. WEAR
CAUTION: Never use gasoline, kerosene, methyl or
isopropyl alcohol, paint thinner, or any fluid con- A RESPIRATOR WHEN CLEANING BRAKE COMPO-
taining mineral oil to clean the system components. NENTS AS ASBESTOS FIBERS CAN BE A HEALTH
These fluids damage rubber cups and seals. If sys- HAZARD. NEVER CLEAN WHEEL BRAKE COMPO-
tem contamination is suspected, check the fluid for NENTS WITH COMPRESSED AIR. USE A VACUUM
dirt, discoloration, or separation into distinct layers. CLEANER SPECIFICALLY DESIGNED FOR REMOVING
Drain and flush the system with new brake fluid if BRAKE DUST. IF A VACUUM CLEANER IS NOT AVAIL-
contamination is suspected. ABLE, CLEAN THE PARTS WITH WATER DAMPENED
SHOP RAGS. DO NOT CREATE DUST BY SANDING
BRAKELINING. DISPOSE OF ALL DUST AND DIRT
JEEP BODY CODE LETTERS
The body/model identification code letters for Jeep SUSPECTED OF CONTAINING ASBESTOS FIBERS IN
vehicles are as follows: SEALED BAGS OR CONTAINERS. FOLLOW ALL REC-
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