Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1988-1989.1993-1995 Approved 1994 XJ Jeep Cherokee 94XJ_6
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J CLUTCH 6 - 1
CLUTCH
CONTENTS
page page
CLUTCH DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . 3 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1
CLUTCH SERVICE . . . . . . . . . . . . . . . . . . . . . . 10
GENERAL INFORMATION
INDEX
page page
Clutch Component Lubrication . . . . . . . . . . . . . . . . 1 Clutch Linkage Fluid . . . . . . . . . . . . . . . . . . . . . . . 1
Clutch Components . . . . . . . . . . . . . . . . . . . . . . . . 1 Clutch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CLUTCH COMPONENTS jacent to the brake master cylinder and booster as-
sembly. This positioning is similar for both left and
MECHANICAL COMPONENTS right hand drive models.
The clutch mechanism in XJ/YJ models with man-
ual transmission consists of a single, dry-type clutch CLUTCH LINKAGE FLUID
disc and a diaphragm style clutch cover. A hydraulic The integral clutch master cylinder reservoir, slave
linkage is used to operate the clutch disc and cover. cylinder and fluid lines are prefilled with fluid prior
The transmission input shaft is supported in the to assembly operations.
crankshaft by a bearing. A sleeve type release bear- The hydraulic system should not require additional
ing is used to engage and disengage the clutch cover fluid under normal circumstances. In fact, the reser-
pressure plate. voir fluid level will actually increase as normal
The release bearing is operated by a release fork in clutch wear occurs. For this reason, it is impor-
the clutch housing. The fork pivots on a ball stud tant to avoid overfilling, or removing fluid from
mounted inside the housing. The release fork is actu- the reservoir.
ated by a hydraulic slave cylinder mounted in the If inspection or diagnosis indicates additional fluid
housing. The slave cylinder is operated by a clutch may be needed, use Mopar brake fluid, or an equiv-
master cylinder mounted on the dash panel. The cyl- alent meeting standards SAE J1703 and DOT 3. Do
inder push rod is connected to the clutch pedal. not use any other type of fluid.
The clutch disc has cushion springs in the disc hub.
The clutch disc facing is riveted to the hub. The fac-
CLUTCH COMPONENT LUBRICATION
Proper clutch component lubrication is important
ing is made from a non-asbestos material. The clutch to satisfactory operation. Using the correct lubricant
cover pressure plate is a diaphragm type with a one- and not overlubricating are equally important. Apply
piece spring and multiple release fingers. The pres- recommended lubricant sparingly to avoid disc and
sure plate release fingers are preset during pressure plate contamination.
manufacture and are not adjustable. Clutch and transmission components requiring lu-
brication are:
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