Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1988-1989.1993-1995 Approved 1995 XJ Jeep Cherokee 95XJ_IX
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J INDEX 1
Description Group-Page Description Group-Page Description Group-Page
- XJ, ANTENNA REMOVE/INSTALL . . . . . . . . 8F-8 ABSORBER, SHOCK; FRONT AIR CLEANER ELEMENT; EMISSION
- XJ, GENERAL INFORMATION . . . . . . . . . . . 8K-1 SUSPENSION AND AXLE . . . . . . . . . . . . 2-13,2-16 CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . 25-7
- XJ, MULTI-FUNCTION SWITCH . . . . . . . . . . 8J-4 ABSORBER, SHOCK; REAR SUSPENSION AIR CLEANER ELEMENT; FUEL SYSTEM . . . 14-59
- XJ, MULTI-FUNCTION SWITCH AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . 3-4,3-7 AIR CLEANER ELEMENT; LUBRICATION
REMOVE/INSTALL . . . . . . . . . . . . . . . . . . . . . 8J-5 A/C BLOWER MOTOR . . . . . . . . . . . . . . . . . 24-35 AND MAINTENANCE . . . . . . . . . . . . . . . . . . . 0-18
- XJ, RADIO REMOVE/INSTALL . . . . . . . . . . . 8F-6 A/C COMPONENTS . . . . . . . . . . . . . . . . . . . . 24-4 AIR CLEANER HOUSING . . . . . . . . . . . . . . . 14-58
- XJ, SOUND BAR REMOVE/INSTALL . . . . . . 8F-8 A/C COMPRESSOR; AIR CONDITIONING/ AIR CONDITIONING . . . . . . . . . . . . . . . . . . . 24-37
- XJ, SPEAKERS REMOVE/INSTALL . . . . . . . . 8F-6 HEATER (YJ) . . . . . . . . . . . . . . . . . . . . . . 8W-42-2 AIR CONDITIONING (A/C) CLUTCH
- XJ, TURN SIGNAL/HAZARD WARNING A/C COMPRESSOR CLUTCH . . . . . . . . . . . . 24-15 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-58
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-3 A/C COMPRESSOR CLUTCH RELAY . 24-15,24-16 AIR CONDITIONING (A/C) CLUTCH
- YJ, ANTENNA REMOVE/INSTALL . . . . . . . 8F-10 A/C CONDENSER . . . . . . . . . . . . . . . . . . . . . 24-34 RELAY--PCM OUTPUT . . . . . . . . . . . . . . . . 14-26
- YJ, BUZZER MODULE SCHEMATIC . . . . . . 8U-4 A/C CONTROL REPLACEMENT, HEATER . . . 24-23 AIR CONDITIONING (A/C) CONTROLS--
- YJ, GENERAL INFORMATION . . . . . . . . . . 8K-10 A/C OPERATION, HEATER . . . . . . . . . . . . . . . 24-1 PCM INPUT . . . . . . . . . . . . . . . . . . . . . . . . . 14-21
- YJ, HAZARD WARNING SYSTEM . . . . . . . . 8J-4 A/C RECIRCULATING DOOR VACUUM AIR CONDITIONING CONTROLS--XJ
- YJ, RADIO REMOVE/INSTALL . . . . . . . . . . . 8F-9 MOTOR REPLACEMENT . . . . . . . . . . . . . . . 24-27 VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 24-15
- YJ, SERVICE PROCEDURES . . . . . . . . . . . 8K-17 ACCELERATION SWITCH; ANTI-LOCK AIR CONDITIONING CONTROLS--YJ
- YJ, SOUND BAR REMOVE/INSTALL . . . . . 8F-10 BRAKES (XJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . 24-16
- YJ, SPEAKERS REMOVE/INSTALL . . . . . . . . 8F-9 ACCELERATION SWITCH; ANTI-LOCK AIR CONDITIONING, HEATER; AIR
- YJ, TURN SIGNAL SYSTEM . . . . . . . . . . . . 8J-3 BRAKES (XJ-RHD) . . . . . . . . . . . . . . . . . 8W-32-1 CONDITIONING/HEATER (YJ) . . . . . . . . . 8W-42-2
- YJ, TURN SIGNAL/HAZARD WARNING ACCELERATION SWITCH; ANTI-LOCK AIR CONDITIONING OPERATION; AIR
SWITCH REMOVE/INSTALL . . . . . . . . . . . . . . 8J-5 BRAKES (YJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 CONDITIONING/HEATER (XJ) . . . . . . . . . 8W-42-2
30RH/32RH AUTOMATIC TRANSMISSION . . 21-67 ACCELERATION SWITCH; BRAKES . . . . . . . . 5-35 AIR CONDITIONING OPERATION; AIR
30RH/32RH GENERAL SPECIFICATIONS . . 21-335 ACCELERATION SWITCH INSTALLATION . . . . 5-39 CONDITIONING/HEATER (XJ-RHD) . . . . . 8W-42-2
30RH/32RH IN-VEHICLE SERVICE . . . . . . . . 21-99 ACCELERATION SWITCH OPERATION . . . . . . 5-37 AIR CONDITIONING PERFORMANCE
30RH/32RH PRESSURE TEST ACCELERATION SWITCH REMOVAL . . . . . . . 5-39 TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-12
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 21-336 ACCELERATOR PEDAL . . . . . . . . . . . . . . . . . 14-17 AIR CONDITIONING SCHEMATIC--XJ . . . . . . 24-5
30RH/32RH TORQUE SPECIFICATIONS . . . 21-336 ACCELERATOR PEDAL AND THROTTLE AIR CONDITIONING TEST PROCEDURES,
30RH/32RH TRANSMISSION DIAGNOSIS . . 21-70 CABLE . . . . . . . . . . . . . . . . . . . . . . . . 14-17,14-58 HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-15
30RH/32RH TRANSMISSION OVERHAUL . 21-119 ACCESSORY DRIVE BELT . . . . . . . . . . . . . . . 0-21 AIR CONTROL (IAC) MOTOR, IDLE; FUEL
30RH/32RH TRANSMISSION REMOVAL ACCESSORY DRIVE BELTS, ENGINE . . . . . . . 7-38 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-62
AND INSTALLATION . . . . . . . . . . . . . . . . . . 21-115 ACCESSORY LAMP AND HEATER AIR CONTROL (IAC) MOTOR, IDLE;
4-CYLINDER ENGINE, ENGINE FIRING CONTROL PANEL LAMP; INTERIOR FUEL/IGNITION (XJ) . . . . . . . . . . . . . . . . 8W-30-2
ORDER--2.5L . . . . . . . . . . . . . . . . . . . . . . . 8D-32 LIGHTING (YJ) . . . . . . . . . . . . . . . . . . . . 8W-44-1 AIR CONTROL (IAC) MOTOR, IDLE;
60-WAY CONNECTOR, POWERTRAIN ACCUMULATOR PISTONS AND SPRINGS . 21-189 FUEL/IGNITION (YJ) . . . . . . . . . . . . . . . . 8W-30-2
CONTROL MODULE (PCM) . . . . . . . . . . . . . 14-40 A/C-HEATER BLOWER MOTOR; AIR AIR CONTROL (IAC) MOTOR, IDLE;
6-CYLINDER ENGINE, AUXILIARY CONDITIONING/HEATER (YJ) . . . . . . . . . 8W-42-2 FUEL/IGNITION (XJ-RHD) . . . . . . . . . . . . 8W-30-2
ELECTRIC COOLING FAN--XJ MODELS A/C-HEATER SYSTEM; AIR AIR CONTROL (IAC) MOTOR--PCM
WITH 4.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 CONDITIONING/HEATER (XJ) . . . . . . . . . 8W-42-1 OUTPUT, IDLE . . . . . . . . . . . . . . . . . . . . . . . 14-27
6-CYLINDER ENGINE, ENGINE FIRING A/C-HEATER SYSTEM; AIR AIR CONTROL MOTOR TEST, IDLE . . . . . . . 14-49
ORDER--4.0L . . . . . . . . . . . . . . . . . . . . . . . 8D-32 CONDITIONING/HEATER (XJ-RHD) . . . . . 8W-42-1 AIR DEFLECTOR--XJ, COWL
ABS BRAKE DIAGNOSIS . . . . . . . . . . . . . . . . . 5-3 ADD-A-TRUNK--YJ . . . . . . . . . . . . . . . . . . 23-157 WEATHERSTRIP SEAL/CROSSMEMBER . . . 23-11
ABS COMPONENT SERVICEABILITY . . . . . . . 5-37 ADJUSTER/MOTORS, POWER SEAT . . . 8R-1,8R-2 AIR DOOR VACUUM MOTOR, FRESH . . . . . 24-34
ABS DIAGNOSTIC CONNECTOR . . . . . . . 5-35,5-3 ADJUSTER/MOTORS REMOVE/INSTALL, AIR EXHAUST GRILLE--XJ . . . . . . . . . . . . . 23-25
ABS OPERATION AND SERVICE . . . . . . . . . . 5-33 POWER SEAT . . . . . . . . . . . . . . . . . . . . . . . . 8R-3 AIR GAP, SPEED SENSOR . . . . . . . . . . . . . . . 5-37
ABS POWER RELAY; ANTI-LOCK BRAKES ADJUSTMENT, BRAKELIGHT SWITCH . . . . . . 5-32 AIR INTAKE DUCT, FRESH . . . . . . . . . . . . . . 24-34
(XJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 ADJUSTMENT, COMPASS VARIATION . . . . . . 8C-5 AIR PRESSURE TEST . . . . . . . . . . . . . . . . . 21-74
ABS POWER RELAY; ANTI-LOCK BRAKES ADJUSTMENT, DIFFERENTIAL SHIM AIR TEMPERATURE SENSOR, INTAKE;
(XJ-RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 PACK MEASUREMENT . . . . . . . . . . . . . . . . . . 2-43 FUEL/IGNITION (XJ) . . . . . . . . . . . . . . . . 8W-30-4
ABS POWER RELAY; ANTI-LOCK BRAKES ADJUSTMENT, DRUM BRAKE . . . . . . . . . . . . 5-57 AIR TEMPERATURE SENSOR, INTAKE;
(YJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 ADJUSTMENT, FRONT BAND . . . . . . . . . . . 21-102 FUEL/IGNITION (YJ) . . . . . . . . . . . . . . . . 8W-30-4
ABS PUMP MOTOR RELAY; ANTI-LOCK ADJUSTMENT, GEARSHIFT CABLE/ AIR TEMPERATURE SENSOR, INTAKE;
BRAKES (XJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-71 FUEL/IGNITION (XJ-RHD) . . . . . . . . . . . . 8W-30-4
ABS PUMP MOTOR RELAY; ANTI-LOCK ADJUSTMENT, PARK INTERLOCK CABLE . 21-195 AIR TEMPERATURE SENSOR, INTAKE
BRAKES (XJ-RHD) . . . . . . . . . . . . . . . . . 8W-32-1 ADJUSTMENT PROCEDURES, MANIFOLD; FUEL SYSTEM . . . . . . . . . . . . . 14-60
ABS PUMP MOTOR RELAY; ANTI-LOCK TRANSMISSION ASSEMBLY . . . . . . . . . . . 21-155 AIR TEMPERATURE SENSOR, INTAKE
BRAKES (YJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-1 ADJUSTMENT, REAR WHEEL SENSOR MANIFOLD; IGNITION SYSTEMS . . . . 8D-23,8D-5
ABS SYSTEM POWER-UP AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-38 AIR TEMPERATURE, SENSOR
INITIALIZATION . . . . . . . . . . . . . . . . . . . . . . . 5-35 ADJUSTMENT, SHIFT CABLE . . . . . . . . . . . 21-195 RESISTANCE (OHMS)--COOLANT
ABS WARNING LAMP; ANTI-LOCK ADJUSTMENT, SHIFT LINKAGE . . . 21-286,21-309 TEMPERATURE SENSOR/MANIFOLD . . . . . . 14-46
BRAKES (XJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-2 ADJUSTMENT, TRANSMISSION AIR TEMPERATURE SENSOR TEST,
ABS WARNING LAMP; ANTI-LOCK THROTTLE CABLE . . . . . . . . . . . . . . . . . . . 21-194 INTAKE MANIFOLD; FUEL SYSTEM . . . . . . . 14-46
BRAKES (XJ-RHD) . . . . . . . . . . . . . . . . . 8W-32-2 ADJUSTMENT, TRANSMISSION AIR TEMPERATURE SENSOR TEST,
ABS WARNING LAMP; ANTI-LOCK THROTTLE VALVE CABLE . . . . . . . . . . . . . . 21-71 INTAKE MANIFOLD; IGNITION
BRAKES (YJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-2 ADJUSTMENT, VALVE BODY ASSEMBLY . . 21-153 SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 8D-11
ABS WARNING LAMP; INSTRUMENT ADJUSTMENT (XJ), PARK INTERLOCK AIR TEMPERATURE SENSOR--PCM
CLUSTER (XJ) . . . . . . . . . . . . . . . . . . . . . 8W-40-2 CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-101 INPUT, INTAKE MANIFOLD . . . . . . . . . . . . . 14-22
ABS WARNING LAMP; INSTRUMENT ADJUSTMENT (XJ), SHIFT CABLE . . . . . . . 21-100 AIRBAG MODULE . . . . . . . . . . . . . . . . . . . . . 8M-1
CLUSTER (XJ-RHD) . . . . . . . . . . . . . . . . 8W-40-2 ADJUSTMENT (XJ/YJ), PARKING BRAKE AIRBAG MODULE HANDLING . . . . . . . . . . . . 8M-2
ABS WARNING LAMP; INSTRUMENT CABLE TENSIONER . . . . . . . . . . . . . . . . . . . . 5-69 AIRBAG MODULE REMOVE/INSTALL . . . . . . 8M-3
CLUSTER (YJ) . . . . . . . . . . . . . . . . . . . . . 8W-40-2 ADJUSTMENT (XJ/YJ), THROTTLE VALVE AIRBAG MODULE REMOVE--INSTALL . . . . 19-49
CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-101 AIRBAG SYSTEM; RESTRAINT SYSTEMS . . 8M-1
ABS WARNING LIGHT DISPLAY . . . . . . . . . . . 5-3 ADJUSTMENT (YJ), SHIFT LINKAGE . . . . . 21-100 AIRBAG SYSTEM; STEERING . . . . . . . . . . . 19-47
ABSOLUTE PRESSURE (MAP) SENSOR, ADJUSTMENT--MAJOR, DOOR AIRBAG SYSTEM SERVICE (DEPLOYED) . . . 8M-2
MANIFOLD; FUEL SYSTEM . . . . . . . . . . . . . 14-63 ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23-41 AIR-CONDITIONER COMPRESSOR . . . . . . . . 0-21
ABSOLUTE PRESSURE (MAP) SENSOR, ADJUSTMENT--MINOR, DOOR ALIGNMENT ADJUSTMENT--MAJOR,
MANIFOLD; FUEL/IGNITION (YJ) . . . . . . 8W-30-4 ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23-37 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-41
ABSOLUTE PRESSURE (MAP) SENSOR, ADJUSTMENT--XJ, DOOR LATCH . . . . . . . . 23-48 ALIGNMENT ADJUSTMENT--MINOR,
MANIFOLD; IGNITION SYSTEMS . . . . 8D-23,8D-5 ADJUSTMENT--XJ, HOOD . . . . . . . . . . . . . 23-10 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-37
ABSOLUTE PRESSURE (MAP) SENSOR ADJUSTMENT--XJ, LIFTGATE . . . . . . . . . . . 23-63 ALIGNMENT, FRONT WHEEL . . . . . . . . . . . . . . 2-5
TEST, MANIFOLD; FUEL SYSTEM . . . . . . . . 14-47 ADJUSTMENT--YJ, TAILGATE . . . . . . . . . . 23-121 ALIGNMENT--XJ, HEADLAMP . . . . . . . . . . . 8L-6
ABSOLUTE PRESSURE (MAP) SENSOR ADJUSTMENTS, ALIGNMENT ALIGNMENT--YJ, HEADLAMP . . . . . . . . . . 8L-22
TEST, MANIFOLD; IGNITION SYSTEMS . . . . 8D-11 MEASUREMENTS . . . . . . . . . . . . . . . . . . . . . . 2-8 ALIGNMENT--YJ, HOOD . . . . . . . . . . . . . . 23-107
ABSOLUTE PRESSURE (MAP) ADJUSTMENTS, STEERING GEAR . . . . . . . . 19-24 ANCHOR AND BUMPER--XJ, LIFTGATE
SENSOR--PCM INPUT, MANIFOLD . . . . . . . 14-23 AFTERMARKET PAINT AND TRIM LICENSE PLATE SCREW . . . . . . . . . . . . . . . 23-65
ABSOLUTE PRESSURE SENSOR, REPAIR PRODUCTS--XJ . . . . . . . . . . . . . . 23-159 ANGLE, GROUND CLEARANCE AND
MANIFOLD; FUEL/IGNITION (XJ) . . . . . . 8W-30-4 AFTERMARKET PAINT AND TRIM RAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
ABSOLUTE PRESSURE SENSOR, REPAIR PRODUCTS--YJ . . . . . . . . . . . . . . 23-160 ANGLE MEASUREMENT, UNIVERSAL
MANIFOLD; FUEL/IGNITION (XJ-RHD) . . 8W-30-4 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 14-29 JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-4
2 INDEX J
Description Group-Page Description Group-Page Description Group-Page
ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . 8F-2,8F-5 AUTOMATIC SHUTDOWN (ASD) RELAY BACKLASH AND CONTACT PATTERN
ANTENNA, POWER; RADIO (XJ-RHD) . . . 8W-47-1 TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8D-6 ANALYSIS; FRONT SUSPENSION AND
ANTENNA REMOVE/INSTALL - XJ . . . . . . . . . 8F-8 AUTOMATIC SHUTDOWN (ASD) RELAY AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
ANTENNA REMOVE/INSTALL - YJ . . . . . . . . 8F-10 TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-46 BACKLASH AND CONTACT PATTERN
ANTILOCK BRAKES (ABS) . . . . . . . . . . . . . . . . 5-1 AUTOMATIC SHUTDOWN (ASD) ANALYSIS; REAR SUSPENSION AND
ANTILOCK BRAKING MODE, ABS SENSE--PCM INPUT . . . . . . . . . . . . . . . . . . 14-21 AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
OPERATION IN . . . . . . . . . . . . . . . . . . . . . . . 5-36 AUTOMATIC TRANSMISSION . . . . . . . . . . . . 0-23 BACK-UP LAMPS; REAR LIGHTING (XJ) . 8W-51-1
ANTILOCK ECU AND HCU DIAGNOSIS . . . . . . 5-3 AUTOMATIC TRANSMISSION, 30RH/ BACK-UP LAMPS; REAR LIGHTING
APPLICATION CHARTS, GEARTRAIN 32RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-67 (XJ-RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 8W-51-1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 21-169 AUTOMATIC TRANSMISSION, AW-4 . . . . . 21-165 BACK-UP LAMPS; REAR LIGHTING (YJ) . 8W-51-1
APPLICATION, TRANSMISSION . . . . . . . . . . 21-67 AUTOMATIC TRANSMISSION SHIFTER/ BACK-UP/REAR TURN SIGNAL/TAIL
APPLICATION--XJ VEHICLES, BULB . . . . . . 8L-18 IGNITION INTERLOCK MECHANISM . . . . . . 19-55 LAMP BULB REPLACEMENT--XJ . . . . . . . . 8L-12
APPLICATION--YJ VEHICLES, BULB . . . . . . 8L-32 AUXILIARY ELECTRIC COOLING FAN--XJ BACK-UP/REAR TURN SIGNAL/TAIL
APPLIQUE--XJ, QUARTER WINDOW . . . . . 23-25 MODELS WITH 4.0L 6-CYLINDER LAMP BULB REPLACEMENT--YJ . . . . . . . . 8L-28
APPLIQUE--YJ, RADIATOR GRILLE . . . . . 23-104 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 BALANCE, TIRE AND WHEEL . . . . . . . . . . . . 22-6
APRONS--YJ, FENDER SPLASH . . . . . . . . 23-115 AW-4 ACCUMULATOR COMPONENT BALL DIMENSIONS, AW-4 VALVE BODY
ARM, LOWER SUSPENSION . . . . . . . . . . . . . 2-13 IDENTIFICATION . . . . . . . . . . . . . . . . . . . . 21-342 CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-341
ARM, PITMAN . . . . . . . . . . . . . . . . . . 19-17,19-20 AW-4 AUTOMATIC TRANSMISSION . . . . . . 21-165 BALL STUD REPLACEMENT--XJ,
ARM REMOVE/INSTALL, LIFTGATE AW-4 BUSHING AND PISTON LIFTGATE SUPPORT ROD . . . . . . . . . . . . . . 23-63
WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8K-17 CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . 21-339 BALL STUDS, STEERING KNUCKLE . . . . . . . 2-32
ARM REMOVE/INSTALL, WINDSHIELD AW-4 CLUTCH AND BRAKE PACK BAR, STABILIZER; FRONT SUSPENSION
WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8K-17 REQUIREMENTS . . . . . . . . . . . . . . . . . . . . 21-341 AND AXLE . . . . . . . . . . . . . . . . . . . . . . . 2-11,2-15
ARM, UPPER SUSPENSION . . . . . . . . . . . . . 2-12 AW-4 CLUTCH DISC AND PLATE BAR, STABILIZER; REAR SUSPENSION
ARMING/DISARMING MECHANISM; THICKNESS . . . . . . . . . . . . . . . . . . . . . . . . 21-338 AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
RESTRAINT SYSTEMS . . . . . . . . . . . . . . . . . 8M-2 AW-4 GENERAL SPECIFICATIONS . . . . . . . 21-337 BAR, TRACK; FRONT SUSPENSION AND
ARMING/DISARMING MECHANISM; AW-4 IN-VEHICLE SERVICE . . . . . . . . . . . . 21-182 AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11,2-15
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 19-48 AW-4 OIL PUMP WEAR LIMITS . . . . . . . . 21-338 BAR, TRACK; REAR SUSPENSION AND
ARMS AND PUSH RODS, ROCKER . . . . 9-23,9-65 AW-4 RETAINER AND PISTON AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
ASH RECEIVER TRAY LAMP--XJ, I/P . . . . . 23-80 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 21-340 BAR--XJ, SOUND . . . . . . . . . . . . . . . . . . . . 23-94
ASSEMBLY . . . . . . . . . . . . . . . . . . . . 19-63,19-71 AW-4 TORQUE SPECIFICATIONS . . . . . . . . 21-344 BAR--YJ, SPORT . . . . . . . . . . . . . . . . . . . 23-132
ASSEMBLY AND ADJUSTMENT, VALVE AW-4 TRANSMISSION DIAGNOSIS . . . . . . 21-176 BARRIER--XJ, CARGO . . . . . . . . . . . . . . . 23-101
BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-153 AW-4 TRANSMISSION OVERHAUL . . . . . . 21-201 BASE COAT/CLEAR COAT FINISH . . . . . . . . . 23-158
ASSEMBLY, CALIPER . . . . . . . . . . . . . . . . . . . 5-50 AW-4 TRANSMISSION REMOVAL AND BATTERY; BATTERY/STARTER/
ASSEMBLY, COMPRESSOR CLUTCH . . . . . . 24-20 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 21-198 GENERATOR SERVICE . . . . . . . . . . . . . . . . . . 8B-1
ASSEMBLY, DIFFERENTIAL; FRONT AW-4 VALVE AND SPRING BATTERY; BATTERY/STARTING/
SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-38 IDENTIFICATION . . . . . . . . . . . . . . . . . . . . 21-343 CHARGING SYSTEMS DIAGNOSTICS . . . . . . 8A-2
ASSEMBLY, DIFFERENTIAL; REAR AW-4 VALVE BODY CHECK BALL BATTERY; LUBRICATION AND
SUSPENSION AND AXLES . . . . . . . . . . . . . . . 3-21 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 21-341 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 0-20
ASSEMBLY, FINAL; FRONT SUSPENSION AWAY, PEDAL FALLS . . . . . . . . . . . . . . . . . . . . 5-5 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . 8A-7
AND AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 AX 15 MANUAL TRANSMISSION . . . . . . . . 21-33 BATTERY CHARGING TIME TABLE . . . . . . . . 8A-8
ASSEMBLY, FINAL; REAR SUSPENSION AX 4/5 MANUAL TRANSMISSION . . . . . . . . . 21-1 BATTERY CLASSIFICATIONS AND
AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 AXLE (2WD), MODEL 30 AXLE AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8A-23
ASSEMBLY, FUEL RAIL . . . . . . . . . . . . . . . . 14-62 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 BATTERY DIAGNOSIS . . . . . . . . . . . . . . . . . . 8A-4
ASSEMBLY, GEAR . . . . . . . . . . . . . . . . . . . . 19-43 AXLE, 8 1/4 . . . . . . . . . . . . . . . . . . . . . . 3-30,3-51 BATTERY FEED; FUEL/IGNITION (XJ) . . . 8W-30-1
ASSEMBLY, IMPACT SENSOR/INFLATOR . . . 8M-2 AXLE ALIGNMENT, REAR . . . . . . . . . . . . . . . 3-10 BATTERY FEED; FUEL/IGNITION (YJ) . . . 8W-30-2
ASSEMBLY, PINION MEASUREMENT . . . . . . . 3-22 AXLE AND TUBE AXLE (2WD), MODEL BATTERY FEED; FUEL/IGNITION
ASSEMBLY REMOVE/INSTALL, CLUSTER . . 8E-17, 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 (XJ-RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30-1
8E-35 AXLE ASSEMBLY REPLACEMENT--XJ BATTERY RATINGS . . . . . . . . . . . . . . . . . . . . 8A-3
ASSEMBLY REPLACEMENT, ADJUSTER VEHICLES, DRIVE; FRONT BATTERY REMOVE/INSTALL . . . . . . . . . . . . . 8B-1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-29 SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-23 BATTERY SPECIFICATIONS; BATTERY/
ASSEMBLY REPLACEMENT, COLUMN . . . . . 19-52 AXLE ASSEMBLY REPLACEMENT--XJ STARTER/GENERATOR SERVICE . . . . . . . . . . 8B-8
ASSEMBLY REPLACEMENT--XJ VEHICLES, DRIVE; REAR SUSPENSION BATTERY SPECIFICATIONS; BATTERY/
VEHICLES, DRIVE AXLE; FRONT AND AXLES . . . . . . . . . . . . . . . . . . . . . . 3-14,3-31 STARTING/CHARGING SYSTEMS
SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-23 AXLE ASSEMBLY REPLACEMENT--YJ DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . 8A-23
ASSEMBLY REPLACEMENT--XJ VEHICLES, DRIVE; FRONT BATTERY TRAY--XJ . . . . . . . . . . . . . . . . . . 23-14
VEHICLES, DRIVE AXLE; REAR SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-24 BATTERY TRAY--YJ . . . . . . . . . . . . . . . . . 23-110
SUSPENSION AND AXLES . . . . . . . . . . . 3-14,3-31 AXLE ASSEMBLY REPLACEMENT--YJ BATTERY VOLTAGE--PCM INPUT . . . . . . . . 14-21
ASSEMBLY REPLACEMENT--YJ VEHICLES, DRIVE; REAR SUSPENSION B/C-PILLAR AND LIFTGATE PILLAR TRIM
VEHICLES, DRIVE AXLE; FRONT AND AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 COVERS--XJ . . . . . . . . . . . . . . . . . . . . . . . . 23-88
SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-24 AXLE BUSHING REPLACEMENT . . . . . . 2-12,2-34 BEARING AND AXLE SHAFT, HUB . . . . . . . . . 2-25
ASSEMBLY REPLACEMENT--YJ AXLE, FRONT DRIVE . . . . . . . . . . . . . . . . . . . . 2-3 BEARING, AXLE SHAFT SEAL . . . . . . . . . . . . 3-17
VEHICLES, DRIVE AXLE; REAR AXLE, MODEL 30 . . . . . . . . . . . . . . . . . . . . . 2-49 BEARING LUBRICANTS, CHASSIS
SUSPENSION AND AXLES . . . . . . . . . . . . . . . 3-14 AXLE, MODEL 30 FRONT . . . . . . . . . . . . . . . 2-49 COMPONENT AND WHEEL . . . . . . . . . . . . . . 0-28
ASSEMBLY (SHORT BLOCK), SERVICE AXLE, MODEL 35 . . . . . . . . . . . . . . . . . 3-13,3-51 BEARING NOISE, GEAR; FRONT
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 AXLE NOISE/VIBRATION DIAGNOSIS; SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-18
ASSEMBLY TIPS, TRANSMISSION . . . . . . 21-155 FRONT SUSPENSION AND AXLE . . . . . . . . . . 2-18 BEARING NOISE, GEAR; REAR
ASSEMBLY, TRANSFER CASE . . . . 21-294,21-319 AXLE NOISE/VIBRATION DIAGNOSIS; SUSPENSION AND AXLES . . . . . . . . . . . . . . . . 3-9
ASSEMBLY/INSTALLATION, PINION GEAR . . 2-42 REAR SUSPENSION AND AXLES . . . . . . . . . . 3-9 BEARING REPLACEMENT, PILOT . . . . . . . . . . 6-12
ASSEMBLY--XJ VEHICLES, ENGINE . . . 9-18,9-59 AXLE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 BEARING REPLACEMENT, PITMAN
ASSEMBLY--YJ VEHICLES, ENGINE . . . 9-20,9-62 AXLE SHAFT, HUB BEARING . . . . . . . . . . . . . 2-25 SHAFT SEALS . . . . . . . . . . . . . . . . . . . . . . . 19-34
AXLE SHAFT OIL SEAL REPLACEMENT, BEARING REPLACEMENT, RELEASE . . . . . . . 6-11
ASSIST HANDLE--XJ . . . . . . . . . . . . . . . . . 23-89 BEARING SERVICE, AXLE SHAFT, SEAL . . . . 3-32
ASSIST HANDLE--YJ, FULL-METAL INNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
BEARINGS, CRANKSHAFT MAIN . . . . . . 9-45,9-87
DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-136 AXLE SHAFT SEAL AND BEARING . . . . . . . . 3-17 BEARINGS, FRONT WHEEL . . . . . . . . . . . . . . 0-28
AUTO SHUTDOWN (ASD) RELAY--PCM AXLE SHAFT, SEAL AND BEARING BELT, ACCESSORY DRIVE . . . . . . . . . . . . . . . 0-21
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-26 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 BELT DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 7-38
AUTOMATIC BELT TENSIONER--XJ AXLE SPECIFICATIONS; FRONT BELT INDICATOR WARNING LAMP, SEAT;
MODELS WITH RIGHT HAND DRIVE . . . . . . . 7-42 SUSPENSION AND AXLE . . . . . . . . . . . . . . . . 2-49 INSTRUMENT CLUSTER (XJ) . . . . . . . . . 8W-40-2
AUTOMATIC SHUT DOWN (ASD) RELAY; AXLE SPECIFICATIONS; REAR BELT INDICATOR WARNING LAMP, SEAT;
FUEL/IGNITION (XJ) . . . . . . . . . . . . . . . . 8W-30-1 SUSPENSION AND AXLES . . . . . . . . . . . . . . . 3-51 INSTRUMENT CLUSTER (XJ-RHD) . . . . . 8W-40-2
AUTOMATIC SHUT DOWN (ASD) RELAY; AXLE--YJ VEHICLES, VACUUM BELT SCHEMATICS . . . . . . . . . . . . . . . . . . . . 7-38
FUEL/IGNITION (YJ) . . . . . . . . . . . . . . . . 8W-30-1 DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 BELT SERVICE--EXCEPT RIGHT HAND
AUTOMATIC SHUT DOWN (ASD) RELAY; AXLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
FUEL/IGNITION (XJ-RHD) . . . . . . . . . . . . 8W-30-1 AXLES, FRONT AND REAR . . . . . . . . . . . . . . 0-24 BELT SERVICE--XJ MODELS WITH
AUTOMATIC SHUTDOWN (ASD) RELAY; AXLE/SHIFT MOTOR DIAGNOSIS RIGHT HAND DRIVE . . . . . . . . . . . . . . . . . . . 7-42
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 14-59 (CONT'D), DISCONNECT . . . . . . . . . . . . . . . . 2-30 BELT SWITCH, DRIVER'S SEAT . . . . . . 8U-1,8U-3
AUTOMATIC SHUTDOWN (ASD) RELAY; AXLE/SHIFT MOTOR DIAGNOSIS, BELT TENSION, DRIVE . . . . . . . . . . . . . . . . . 7-45
IGNITION SYSTEMS . . . . . . . . . . . . . . 8D-17,8D-1 DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 BELT TENSION SPECIFICATIONS . . . . . . . . . . 7-38
J INDEX 3
Description Group-Page Description Group-Page Description Group-Page
BELT TENSIONER--XJ MODELS WITH BOOSTER TEST, MASTER CYLINDER/ BRAKE REAR CABLE REPLACEMENT
RIGHT HAND DRIVE, AUTOMATIC . . . . . . . . 7-42 POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 (XJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-67
BELT TENSION--EXCEPT RIGHT HAND BOOSTER VACUUM TEST, POWER . . . . . . . . . 5-9 BRAKE REAR CABLE REPLACEMENT
DRIVE (RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 7-38 BOOSTER--BRAKE PEDAL-- (YJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-68
BELT TENSION--EXCEPT RIGHT HAND BRAKELIGHT SWITCH, POWER BRAKE . . . . 5-22 BRAKE ROTOR REFINISHING, DISC . . . . . . . 5-53
DRIVE (RHD) MODELS . . . . . . . . . . . . . . . . . 7-45 BORES, HONING CYLINDER . . . . . . . . . . . . . . 9-2 BRAKE ROTOR RUNOUT, DISC . . . . . . . . . . . 5-52
BELT TENSION--RIGHT HAND DRIVE BOX LAMP, GLOVE; INTERIOR LIGHTING BRAKE ROTOR THICKNESS, DISC . . . . . . . . 5-52
(RHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38 (XJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-44-1 BRAKE SAFETY PRECAUTIONS . . . . . . . . . . . . 5-2
BELT/BUCKLE--XJ, FRONT SHOULDER . . . 23-90 BOX LAMP, GLOVE; INTERIOR LIGHTING BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . 14-59
BELT/BUCKLE--XJ, REAR SHOULDER/ (XJ-RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 8W-44-1 BRAKE SWITCH INPUT; ANTI-LOCK
LAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-91 BOX--YJ, GLOVE . . . . . . . . . . . . . . . . . . . 23-152 BRAKES (XJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-2
BELTLINE SEAL--YJ . . . . . . . . . . . . . . . . . 23-142 BRACKET REPLACEMENT--XJ, INTERIOR BRAKE SWITCH INPUT; ANTI-LOCK
BELTS, ENGINE ACCESSORY DRIVE . . . . . . . 7-38 REARVIEW MIRROR SUPPORT . . . . . . . . . . 23-68 BRAKES (XJ-RHD) . . . . . . . . . . . . . . . . . 8W-32-2
BELTS--YJ, FRONT SHOULDER . . . . . . . . 23-154 BRACKET--YJ, REARVIEW MIRROR BRAKE SWITCH INPUT; ANTI-LOCK
BELTS--YJ, REAR SHOULDER . . . . . . . . . 23-154 RETAINING . . . . . . . . . . . . . . . . . . . . . . . . 23-144 BRAKES (YJ) . . . . . . . . . . . . . . . . . . . . . . 8W-32-2
BENCH BLEEDING, MASTER CYLINDER . . . . 5-21 BRACKETS--XJ, SPARE TIRE/WHEEL BRAKE SWITCH INPUT; FUEL/IGNITION
BENCH, GEAR ADJUSTMENTS ON . . . . . . . 19-44 HOLDDOWN AND FLOOR . . . . . . . . . . . . . . 23-98 (XJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30-5
BENCH SEAT--YJ, REAR . . . . . . . . . . . . . . 23-153 BRAKE ADJUSTMENT, DRUM . . . . . . . . . . . . 5-57 BRAKE SWITCH INPUT; FUEL/IGNITION
BEZEL--XJ, INSTRUMENT CLUSTER . . . . . 23-80 BRAKE BLEEDING RECOMMENDATIONS . . . . 5-10 (YJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30-5
BEZEL--YJ, INSTRUMENT CLUSTER . . . . 23-151 BRAKE BLEEDING (WITH ABS BRAKES) . . . . 5-11 BRAKE SWITCH INPUT; FUEL/IGNITION
BIN REMOVE/INSTALL, SUNGLASSES BRAKE BLEEDING (WITH STANDARD (XJ-RHD) . . . . . . . . . . . . . . . . . . . . . . . . . 8W-30-5
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 8C-7 BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 BRAKE SWITCH, PARKING . . . . . . . . . . . . . . 5-68
BLADE REMOVE/INSTALL, WINDSHIELD BRAKE BOOSTER INSTALLATION (XJ BRAKE SWITCH--PCM INPUT . . . . . . . . . . 14-22
WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8K-17 WITH ABS), POWER . . . . . . . . . . . . . . . . . . . 5-27 BRAKE SYSTEM, POWER . . . . . . . . . . . . . . . 0-30
BLEEDING, MASTER CYLINDER BENCH . . . . 5-21 BRAKE BOOSTER INSTALLATION (XJ BRAKE TORQUE SPECIFICATIONS . . . . . . . . . 5-70
BLEEDING RECOMMENDATIONS, BRAKE . . . 5-10 WITHOUT ABS), POWER . . . . . . . . . . . . . . . . 5-30 BRAKE WARNING LAMP; INSTRUMENT
BLEEDING (WITH ABS BRAKES), BRAKE . . . 5-11 BRAKE BOOSTER INSTALLATION (YJ), CLUSTER (XJ) . . . . . . . . . . . . . . . . . . . . . 8W-40-2
BLEEDING (WITH STANDARD BRAKES), POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 BRAKE WARNING LAMP; INSTRUMENT
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 BRAKE BOOSTER, MASTER CYLINDER/ CLUSTER (XJ-RHD) . . . . . . . . . . . . . . . . 8W-40-2
BLEEDING--BRAKELINES AND HOSES, POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 BRAKE WARNING LAMP; INSTRUMENT
BRAKE FLUID--BRAKE . . . . . . . . . . . . . . . . . 5-10 BRAKE BOOSTER OPERATION, POWER . . . . 5-23 CLUSTER (YJ) . . . . . . . . . . . . . . . . . . . . . 8W-40-2
.
BLOCK, CYLINDER . . . . . . . . . . . . . . . . 9-49,9-91 BRAKE BOOSTER REMOVAL (XJ WITH BRAKE WARNING LIGHTS . . . . . . . . . . . . . . . . 5-1
BLOCK HEATER, ENGINE . . . . . . . . . . . . . . . . 7-44 ABS), POWER . . . . . . . . . . . . . . . . . . . . . . . . 5-24 BRAKELIGHT SWITCH ADJUSTMENT . . . . . . 5-32
BLOCKS--TWO-DOOR VEHICLES, FRONT BRAKE BOOSTER REMOVAL (XJ BRAKELIGHT SWITCH INSTALLATION . . . . . . 5-32
DOOR SPACER . . . . . . . . . . . . . . . . . . . . . . 23-53 WITHOUT ABS), POWER . . . . . . . . . . . . . . . . 5-29 BRAKELIGHT SWITCH REMOVAL . . . . . . . . . 5-32
BLOWER MOTOR; AIR CONDITIONING/ BRAKE BOOSTER REMOVAL (YJ), BRAKELINE CHARTS . . . . . . . . . . . . . . . . . . . 5-12
HEATER (XJ) . . . . . . . . . . . . . . . . . . . . . . 8W-42-1 POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 BRAKELINES AND HOSES . . . . . . . . . . . . . . . 5-12
BLOWER MOTOR; AIR CONDITIONING/ BRAKE BOOSTER--BRAKE PEDAL-- BRAKELINING, CONTAMINATED . . . . . . . . . . . 5-7
HEATER (XJ-RHD) . . . . . . . . . . . . . . . . . . 8W-42-1 BRAKELIGHT SWITCH, POWER . . . . . . . . . . . 5-22 BRAKELINING MATERIAL . . . . . . . . . . . . . . . . 5-1
BLOWER MOTOR; HEATING AND AIR BRAKE CABLE TENSIONER ADJUSTMENT BRAKES (ABS), ANTILOCK . . . . . . . . . . . . . . . 5-1
CONDITIONING . . . . . . . . . . . . . . . . . . . . . . 24-17 (XJ/YJ), PARKING . . . . . . . . . . . . . . . . . . . . . 5-69 BRAKES, DISC . . . . . . . . . . . . . . . . . . . . . . . . 5-45
BLOWER MOTOR, A/C . . . . . . . . . . . . . . . . . 24-35 BRAKE CABLE TENSIONER BRAKES DO NOT HOLD AFTER DRIVING
BLOWER MOTOR, A/C-HEATER; AIR REPLACEMENT (XJ), PARKING . . . . . . . . . . . 5-66 THROUGH DEEP WATER PUDDLES . . . . . . . . 5-7
CONDITIONING/HEATER (YJ) . . . . . . . . . 8W-42-2 BRAKE CHECK, PRELIMINARY . . . . . . . . . . . . 5-4 BRAKES, DRUM . . . . . . . . . . . . . . . . . . . . . . 5-55
BLOWER MOTOR (HEATING) . . . . . . . . . . . 24-33 BRAKE COMPONENTS . . . . . . . . . . . . . . . . . . . 5-1 BRAKES, PARKING . . . . . . . . . . . . . . . . . . . . 5-60
BLOWER MOTOR RESISTORS BRAKE DIAGNOSIS, ABS . . . . . . . . . . . . . . . . . 5-3 BRAKESHOE INSTALLATION, DISC . . . . . . . . 5-47
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . 24-31 BRAKE DIAGNOSIS, SERVICE . . . . . . . . . . . . . 5-4 BRAKESHOE INSTALLATION, DRUM . . . . . . . 5-55
BLOWER MOTOR SWITCH . . . . . . . . . . . . . 24-16 BRAKE DRUM REFINISHING . . . . . . . . . . . . . 5-58 BRAKESHOE REMOVAL, DISC . . . . . . . . . . . . 5-46
BLOWER MOTOR/AIR DOOR MOTOR BRAKE FLUID CONTAMINATION . . . . . . . 5-10,5-7 BRAKESHOE REMOVAL, DRUM . . . . . . . . . . . 5-55
SWITCH REPLACEMENT . . . . . . . . . . . . . . . 24-32 BRAKE FLUID LEVEL . . . . . . . . . . . . . . . . . . . 5-10 BRAKING MODE, ABS OPERATION IN
BLOWER MOTOR/FAN REPLACEMENT . . . . 24-24 BRAKE FLUID, RECOMMENDED . . . . . . . . . . 5-10 ANTILOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
BODY ASSEMBLY AND ADJUSTMENT, BRAKE FLUID/LUBRICANTS/CLEANING BRAKING MODE, ABS OPERATION IN
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-153 SOLVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 NORMAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
BODY CHECK BALL DIMENSIONS, AW-4 BRAKE FLUID--BRAKE BLEEDING-- BREAK-IN, ENGINE . . . . . . . . . . . . . . . . . . . . 0-15
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-341 BRAKELINES AND HOSES . . . . . . . . . . . . . . . 5-10 BRUSH GUARD--XJ . . . . . . . . . . . . . . . . . . . 23-3
BODY CODE LETTERS, JEEP . . . . . . . . . . . . . . 5-2 BRAKE FRONT CABLE REPLACEMENT BUCKET SEAT CUSHION AND COVER--
BODY LUBRICANT SPECIFICATIONS . . . . . . . 0-33 (YJ), PARKING . . . . . . . . . . . . . . . . . . . . . . . . 5-67 XJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81
BODY OVERHAUL, TRANSMISSION BRAKE HANDLE COVER--XJ, PARKING . . . 23-94 BUCKET SEAT PLATFORM--XJ . . . . . . . . . . 23-82
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-250 BRAKE LEVER INSTALLATION (XJ WITH BUCKET SEATBACK COVER AND
BODY REMOVAL, TRANSMISSION VALVE . 21-186 FULL CONSOLE), PARKING . . . . . . . . . . . . . . 5-64 FRAME--XJ . . . . . . . . . . . . . . . . . . . . . . . . . 23-81
BODY REMOVAL, VALVE . . . . . . . . . . . . . . 21-104 BRAKE LEVER INSTALLATION (XJ WITH BUCKET SEATS--XJ, FRONT . . . . . . . . . . . . 23-81
BODY SERVICE INFORMATION, GENERAL . . 23-1 MINI CONSOLE), PARKING . . . . . . . . . . . . . . 5-63 BUCKET SEATS--YJ . . . . . . . . . . . . . . . . . 23-153
BODY SERVICE, VALVE . . . . . . . . . . . . . . . 21-104 BRAKE LEVER INSTALLATION (XJ BULB APPLICATION--XJ VEHICLES . . . . . . 8L-18
BODY SIDE MOLDING/CLADDING--XJ . . . . 23-20 WITHOUT CONSOLE), PARKING . . . . . . . . . . 5-65 BULB APPLICATION--YJ VEHICLES . . . . . . 8L-32
BODY SIDE STEP MOLDING--YJ . . . . . . . 23-115 BRAKE LEVER REMOVAL (XJ WITH FULL BULB REMOVE/INSTALL, READING/
BODY SOLENOIDS, TRANSMISSION CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-63 COURTESY LAMP . . . . . . . . . . . . . . . . . . . . . 8C-8
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-184 BRAKE LEVER REMOVAL (XJ WITH MINI BULB REPLACEMENT--XJ, BACK-UP/
BODY STRIPES/DECALS--XJ . . . . . . . . . . . 23-21 CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-62 REAR TURN SIGNAL/TAIL LAMP . . . . . . . . . 8L-12
BODY STRIPES/DECALS--YJ . . . . . . . . . . 23-116 BRAKE LEVER REMOVAL (XJ WITHOUT BULB REPLACEMENT--XJ, FRONT
BODY, THROTTLE . . . . . . . . . . . . . . . 14-33,14-64 CONSOLE), PARKING . . . . . . . . . . . . . . . . . . 5-64 PARK/TURN SIGNAL LAMP . . . . . . . . . . . . . . 8L-9
BOLT IDENTIFICATION . . . . . . . . . . . . . . Intro.-14 BRAKE MALFUNCTIONS, DIAGNOSING BULB REPLACEMENT--XJ, HEADLAMP . . . . 8L-7
BOLT STRENGTH . . . . . . . . . . . . . . . . . . Intro.-15 PARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 BULB REPLACEMENT--XJ, SIDE
BOOSTER CHECK VALVE TEST, POWER . . . . . 5-9 BRAKE NOISE . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 MARKER LAMP . . . . . . . . . . . . . . . . . . . . . . 8L-10
BOOSTER INSTALLATION (XJ WITH BRAKE OPERATION, PARKING . . . . . . . . . . . 5-60 BULB REPLACEMENT--XJ, UNDERHOOD
ABS), POWER BRAKE . . . . . . . . . . . . . . . . . . 5-27 LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-13
BOOSTER INSTALLATION (XJ WITHOUT BRAKE OVERHAUL, SECOND . . . . . . . . . . 21-241 BULB REPLACEMENT--YJ, BACK-UP/
ABS), POWER BRAKE . . . . . . . . . . . . . . . . . . 5-30 BRAKE PACK REQUIREMENTS, AW-4 REAR TURN SIGNAL/TAIL LAMP . . . . . . . . . 8L-28
BOOSTER INSTALLATION (YJ), POWER CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-341 BULB REPLACEMENT--YJ, FRONT
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 BRAKE PEDAL BUSHINGS, CLUTCH . . . . . . . 0-22 PARK/TURN SIGNAL LAMP . . . . . . . . . . . . . 8L-25
BOOSTER, MASTER CYLINDER/POWER BRAKE PEDAL INSTALLATION . . . . . . . . . . . . 5-31 BULB REPLACEMENT--YJ, HEADLAMP . . . 8L-23
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 BRAKE PEDAL INSTALLATION (YJ), BULB REPLACEMENT--YJ, SIDE
BOOSTER OPERATION, POWER BRAKE . . . . 5-23 PARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66 MARKER LAMP . . . . . . . . . . . . . . . . . . . . . . 8L-25
BOOSTER REMOVAL (XJ WITH ABS), BRAKE PEDAL REMOVAL . . . . . . . . . . . . . . . 5-31 BULB REPLACEMENT--YJ, UNDERHOOD
POWER BRAKE . . . . . . . . . . . . . . . . . . . . . . . 5-24 BRAKE PEDAL REMOVAL (YJ), PARKING . . . 5-66 LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-29
BOOSTER REMOVAL (XJ WITHOUT ABS), BRAKE PEDAL TRAVEL SENSOR; BULB REPLACEMENT--YJ VEHICLES,
POWER BRAKE . . . . . . . . . . . . . . . . . . . . . . . 5-29 ANTI-LOCK BRAKES (YJ) . . . . . . . . . . . . 8W-32-1 HARDTOP DOME/CARGO LAMP . . . . . . . . . 8L-31
BOOSTER REMOVAL (YJ), POWER BRAKE PISTON AND TRANSMISSION BUMPER, FRONT . . . . . . . . . . . . . . . . . 13-16,13-5
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 CASE OVERHAUL, FIRST-REVERSE . . . . . . 21-247 BUMPER, REAR . . . . . . . . . . . . . . . . . . 13-16,13-8
4 INDEX J
Description Group-Page Description Group-Page Description Group-Page
BUMPER--XJ, LIFTGATE LICENSE PLATE CAP AND ROTOR, IGNITION CABLES, CHARGING SYSTEM INDICATOR LAMP;
SCREW ANCHOR . . . . . . . . . . . . . . . . . . . . . 23-65 DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . . . . . 0-20 INSTRUMENT CLUSTER (XJ) . . . . . . . . . 8W-40-3
BUMPER--XJ, REAR SEATBACK LATCH CAP, DISTRIBUTOR . . . . . . . . . . . . . . . . . . . . 8D-7 CHARGING SYSTEM SPECIFICATIONS . . . . 8A-23
STRIKER . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-84 CAP, FUEL TANK FILLER TUBE; CHARGING TIME TABLE, BATTERY . . . . . . . . 8A-8
BUMPERS . . . . . . . . . . . . . . . . . . . . . . 13-16,13-5 EMISSION CONTROL SYSTEMS . . . . . . 25-4,25-7 CHART, MAIN BEARING FITTING . . . . . . 9-48,9-90
BUS, CCD; FUEL/IGNITION (XJ) . . . . . . . 8W-30-5 CAP, FUEL TANK FILLER TUBE; FUEL CHART, XJ PERFORMANCE
BUSHING AND PISTON CLEARANCE, SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13 TEMPERATURE AND PRESSURE . . . . . . . . . 24-13
AW-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-339 CAP, RADIATOR PRESSURE . . . . . . . . . . . . . 7-25 CHART, YJ PERFORMANCE
BUSHING REPLACEMENT, AXLE . . . . . . 2-12,2-34 CAPACITIES, COOLING SYSTEM . . . . . . . . . . 7-45 TEMPERATURE AND PRESSURE . . . . . . . . . 24-13
BUSHING REPLACEMENT, LEAF SPRING CAPACITIES, FLUID . . . . . . . . . . . . . . . . . . . . . 0-3 CHART--AX 15 MANUAL
EYE; FRONT SUSPENSION AND AXLE . . . . . 2-17 CAPACITIES, FUEL TANK . . . . . . . . . . 14-13,14-67 TRANSMISSION, SELECTIVE SNAP
BUSHING REPLACEMENT, LEAF SPRING CAPACITY TEST, FUEL PUMP . . . . . . . . . . . . 14-7 RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-334
EYE; REAR SUSPENSION AND AXLES . . . 3-5,3-7 CAR REPLACEMENT, PITMAN SHAFT CHARTS, BRAKELINE . . . . . . . . . . . . . . . . . . 5-12
BUSHINGS, CLUTCH AND BRAKE PEDAL . . . 0-22 SEALS--IN . . . . . . . . . . . . . . . . . . . . . . . . . 19-23 CHARTS, DIAGNOSIS GUIDES . . . . . . . . . . . 21-77
BUZZER, COMBINATION; INTERIOR CARDAN (CV), DOUBLE . . . . . . . . . . . . . . . . 16-11 CHARTS, GEARTRAIN OPERATION AND
LIGHTING (YJ) . . . . . . . . . . . . . . . . . . . . 8W-44-1 CARDAN, SINGLE . . . . . . . . . . . . . . . . . . . . 16-10 APPLICATION . . . . . . . . . . . . . . . . . . . . . . . 21-169
BUZZER MODULE . . . . . . . . . . . . . . . . . 8U-1,8U-2 CARGO BARRIER--XJ . . . . . . . . . . . . . . . . 23-101 CHARTS, INSPECTION AND DIAGNOSIS . . . . . 6-4
BUZZER MODULE SCHEMATIC - YJ . . . . . . . 8U-4 CARGO LAMP AND DOME LAMP; CHASSIS AND BODY COMPONENTS . . . . . . . 0-28
CABLE, ACCELERATOR PEDAL AND INTERIOR LIGHTING (XJ-RHD) . . . . . . . . 8W-44-1 CHASSIS COMPONENT AND WHEEL
THROTTLE . . . . . . . . . . . . . . . . . . . . . 14-17,14-58 CARGO LAMP, COURTESY LAMPS AND BEARING LUBRICANTS . . . . . . . . . . . . . . . . . 0-28
CABLE ADJUSTMENT, PARK INTERLOCK . 21-195 DOME LAMP; INTERIOR LIGHTING (XJ) . 8W-44-1 CHECK VALVE TEST, POWER BOOSTER . . . . . 5-9
CABLE ADJUSTMENT, SHIFT . . . . . . . . . . . 21-195 CARGO LAMP--XJ . . . . . . . . . . . . . . . . . . . 23-94 CHECKING FLUID LEVEL AND
CABLE ADJUSTMENT, TRANSMISSION CARPET/MAT--XJ, FRONT . . . . . . . . . . . . . 23-99 CONDITION . . . . . . . . . . . . . . . . . . . . . . . . 21-182
THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . 21-194 CARPET/MAT--XJ, REAR . . . . . . . . . . . . . 23-100 CHECKS, PRELIMINARY . . . . . . . . . . . . . . . . . 7-5
CABLE ADJUSTMENT, TRANSMISSION CARPET--YJ . . . . . . . . . . . . . . . . . . . . . . . 23-156 CHIME/BUZZER MODULE; INTERIOR
THROTTLE VALVE . . . . . . . . . . . . . . . . . . . . 21-71 CARPETS AND FLOOR MATS--XJ . . . . . . . 23-99 LIGHTING (XJ) . . . . . . . . . . . . . . . . . . . . 8W-44-2
CABLE ADJUSTMENT (XJ), PARK CARRIER--YJ, EXTERNAL SPARE/ CHIME/BUZZER MODULE; INTERIOR
INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . 21-101 WHEEL TIRE . . . . . . . . . . . . . . . . . . . . . . . 23-133 LIGHTING (XJ-RHD) . . . . . . . . . . . . . . . . 8W-44-2
CABLE ADJUSTMENT (XJ), SHIFT . . . . . . . 21-100 CASE (4WD VEHICLES), TRANSFER . . . . . . . . 0-24 CHMSL LAMPS, STOP LAMPS; REAR
CABLE ADJUSTMENT (XJ/YJ), THROTTLE CASE ASSEMBLY, TRANSFER . . . . 21-294,21-319 LIGHTING (XJ) . . . . . . . . . . . . . . . . . . . . 8W-51-1
VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-101
. CASE CHANGES, TRANSFER . . . . . . . . . . . 21-307 CHMSL LAMPS, STOP LAMPS; REAR
CABLE REMOVE/INSTALL, SERVO . . . . . . . 8H-10 CASE CLEANING AND INSPECTION, LIGHTING (XJ-RHD) . . . . . . . . . . . . . . . . 8W-51-1
CABLE REPLACEMENT, TRANSMISSION TRANSMISSION . . . . . . . . . . . . . . . . . . . . . 21-125 CHMSL LAMPS, STOP LAMPS; REAR
THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . 21-193 CASE COVER OIL SEAL REPLACEMENT, LIGHTING (YJ) . . . . . . . . . . . . . . . . . . . . 8W-51-1
CABLE REPLACEMENT (XJ), PARKING TIMING . . . . . . . . . . . . . . . . . . . . . . . . . 9-30,9-73 (CHMSL)--XJ, CENTER HIGH MOUNTED
BRAKE REAR . . . . . . . . . . . . . . . . . . . . . . . . . 5-67 CASE COVER, TIMING . . . . . . . . . . . . . . 9-31,9-72 STOP LAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-12
CABLE REPLACEMENT (YJ), PARKING CASE DISASSEMBLY AND OVERHAUL, (CHMSL)--YJ, CENTER HIGH MOUNTED
BRAKE FRONT . . . . . . . . . . . . . . . . . . . . . . . . 5-67 TRANSFER . . . . . . . . . . . . . . . . . . . 21-289,21-310 STOP LAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-28
CABLE REPLACEMENT (YJ), PARKING CASE IDENTIFICATION, TRANSFER . . . . . 21-284, CIGAR LIGHTER; HORN/CIGAR LIGHTER . . . 8E-1
BRAKE REAR . . . . . . . . . . . . . . . . . . . . . . . . . 5-68 21-307 CIGAR LIGHTER; HORN/CIGAR LIGHTER
CABLE REPLACEMENT--XJ, LATCH CASE INSTALLATION, TRANSFER . 21-288,21-309 (YJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-41-1
RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-11 CASE LUBRICANT AND FILL LEVEL, CIGAR LIGHTER; INSTRUMENT CLUSTER
CABLE RESISTANCE, SPARK PLUG . . . . . . 8D-14 TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . 21-284 (XJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-40-1
CABLE, SERVO . . . . . . . . . . . . . . . . . . . . . . . 8H-1 CASE, NP231 TRANSFER . . . . . . . 21-283,21-305 CIRCUIT IDENTIFICATION; WIRING
CABLE, SPEEDOMETER . . . . . . . . . . . . . . . . . 0-33 CASE, NP242 TRANSFER . . . . . . . 21-307,21-331 DIAGRAMS--GENERAL INFORMATION
CABLE TENSIONER ADJUSTMENT CASE OVERHAUL, FIRST-REVERSE (XJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-1
(XJ/YJ), PARKING BRAKE . . . . . . . . . . . . . . . 5-69 BRAKE PISTON AND TRANSMISSION . . . . 21-247 CIRCUIT REMOVE/INSTALL, PRINTED . . . . 8E-19,
CABLE TENSIONER REPLACEMENT (XJ), CASE REMOVAL, TRANSFER . . . . . 21-287,21-309 8E-40
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . 5-66 CASE SKID PLATE, TRANSFER . . . . . . 13-15,13-3 CIRCUIT SENSE--PCM INPUT, IGNITION . . 14-23
CABLE, THROTTLE . . . . . . . . . . . . . . . . . . . 14-17 CASE SPECIFICATIONS, TRANSMISSION/ CIRCUIT VOLTAGE, OPEN . . . . . . . . . . . . . . . 8A-6
CABLE/LINKAGE ADJUSTMENT, TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . 21-333 CLAMPS, FUEL TUBES/LINES/HOSES . 14-62,14-9
GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . 21-71 CATALYTIC CONVERTER . . . . . . . . . . . . 11-1,11-4 CLASSIFICATION OF LUBRICANTS . . . . . . . . . 0-2
CABLES, DISTRIBUTOR CAP AND CATALYTIC CONVERTOR . . . . . . . . . . . . . . . . 25-1 CLASSIFICATIONS AND RATINGS,
ROTOR, IGNITION . . . . . . . . . . . . . . . . . . . . . 0-20 CAUTIONS, AND WARNINGS, NOTES; BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . 8A-23
CABLES, SPARK PLUG SECONDARY . . . . . 8D-14, WIRING DIAGRAMS--GENERAL CLEANER, AIR . . . . . . . . . . . . . . . . . . . . . . . 14-29
8D-24 INFORMATION (XJ) . . . . . . . . . . . . . . . . . . . 8W-1 CLEANER ELEMENT, AIR; EMISSION
CABLES, VENT DOOR CONTROL . . . . . . . . . 24-32 CCD BUS; FUEL/IGNITION (XJ) . . . . . . . . 8W-30-5 CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . 25-7
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