Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1988-1989.1993-1995 Approved 1995 XJ Jeep Cherokee 95XJ_23
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J GENERAL INFORMATION--XJ VEHICLES 23 - 1
BODY COMPONENTS--XJ VEHICLES
CONTENTS
page page
DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 INTERIOR COMPONENTS . . . . . . . . . . . . . . . . . 80
EXTERIOR COMPONENTS . . . . . . . . . . . . . . . . . . 3 STATIONARY WINDOW GLASS . . . . . . . . . . . . . 66
GENERAL BODY SERVICE INFORMATION . . . . . 1 TRAILER HITCH . . . . . . . . . . . . . . . . . . . . . . . . . 77
GENERAL BODY SERVICE INFORMATION
RIGHT HAND DRIVE VEHICLES Refer to the Introduction of this manual for more
The XJ Body Components procedures in this sec- information involving labels and plates.
tion were developed on a left hand drive (LHD) vehi-
cle. Unless a component is unique to a right hand
drive vehicle, it will not be specifically covered in this
section, i.e. cargo barrier. In general, components on
left hand drive vehicles will be located on the oppo-
site side in right hand drive vehicles.
LABELS/DECALS/PLATES--XJ
Most of the labels that are affixed to the vehicles
(Fig. 1 through 5) contain safety or maintenance in-
formation. If a body component or window glass are
replaced, a replacement label should be installed. In
most cases, label location on right hand drive (RHD)
vehicles will be on the opposite side of the vehicle.
Fig. 2 XJ Exterior Labels/Decals
Fig. 3 XJ Interior Labels/Decals
Fig. 1 XJ Underhood & Window Glass Labels/Decals
23 - 2 BODY COMPONENTS--XJ VEHICLES J
Fig. 4 XJ VIN Plate Fig. 5 XJ Jack Usage & Storage Instruction Labels
J EXTERIOR COMPONENTS--XJ 23 - 3
EXTERIOR COMPONENTS
INDEX
page page
Air Exhaust Grille--XJ . . . . . . . . . . . . . . . . . . . . . . 25 Fuel Filler Nozzle/Tube--XJ . . . . . . . . . . . . . . . . . 26
Battery Tray--XJ . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Grille and Grille Opening Panel (GOP)--XJ . . . . . . . 3
Body Side Molding/Cladding--XJ . . . . . . . . . . . . . . 20 Hood Adjustment--XJ . . . . . . . . . . . . . . . . . . . . . . 10
Body Stripes/Decals--XJ . . . . . . . . . . . . . . . . . . . . 21 Hood Hinge Replacement--XJ . . . . . . . . . . . . . . . 10
Brush Guard--XJ . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Hood Latch Replacement--XJ . . . . . . . . . . . . . . . . 11
Cowl Grille and Screen--XJ . . . . . . . . . . . . . . . . . 12 Hood Latch Striker Replacement--XJ . . . . . . . . . . 11
Cowl Weatherstrip Seal/Crossmember Air Hood--XJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Deflector--XJ . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Latch Release Cable Replacement--XJ . . . . . . . . . 11
Dash Panel Insulator Panel--XJ . . . . . . . . . . . . . . 12 Luggage Rack--XJ . . . . . . . . . . . . . . . . . . . . . . . . 28
Drip Rail Molding--XJ . . . . . . . . . . . . . . . . . . . . . . 25 Quarter Window Applique--XJ . . . . . . . . . . . . . . . . 25
Exterior Nameplates--XJ . . . . . . . . . . . . . . . . . . . 26
External Mirrors--XJ . . . . . . . . . . . . . . . . . . . . . . . 27 Radiator Support Crossmember--XJ . . . . . . . . . . . . 6
Front Fender--XJ . . . . . . . . . . . . . . . . . . . . . . . . . 14 Rear Wheelhouse Flares and Liners--XJ . . . . . . . . 19
Fuel Filler Door Bumpers--XJ . . . . . . . . . . . . . . . . 27 Safety Latch Striker Replacement--XJ . . . . . . . . . . 11
BRUSH GUARD--XJ (2) Remove the nuts and washers that the attach
brush guard to the bumper. Remove the brush guard
REMOVAL from the bumper.
(1) Remove the bolts and washers that attach the
brush guard (Fig. 1) to the side sills. INSTALLATION
(1) Position and support the brush guard on the
bumper. Install the attaching washers and nuts.
Do not tighten the nuts until the brush guard
is properly positioned on the vehicle and
aligned.
(2) Install the bolts and washers to attach the
brush guard to side sills.
(3) Align the brush guard and tighten the bolts.
GRILLE AND GRILLE OPENING PANEL (GOP)--XJ
REMOVAL
(1) Remove the screws and grille (Fig. 2) from the
grille opening panel (GOP).
(2) Remove the screws, side marker lenses and the
headlamp bezels from the grille opening panel (GOP)
(Fig. 3).
Fig. 1 Brush Guard Removal/Installation (3) Remove the headlamps and park/turn signal
lamps from the GOP (Fig. 4).
(4) Open the hood.
(5) Remove the nuts that attach the grille opening
panel (GOP) to the bracket on radiator support cross-
member.
23 - 4 EXTERIOR COMPONENTS--XJ J
Fig. 2 Grille & GOP
Fig. 3 Side Marker Lamp Removal/Installation Fig. 4 Headlamp & Park/Turn Signal Lamp Removal/
Installation
J EXTERIOR COMPONENTS--XJ 23 - 5
(6) Remove the nuts that attach the grille opening
panel (GOP) to the front fenders (Fig. 5).
Fig. 7 Front Lamp Wire Harness Connectors
Fig. 5 GOP Attaching Nuts At Front Fender
(7) Remove the screws that attach the grille open-
ing panel (GOP) support bracket to the front sill
crossmember (Fig. 6).
Fig. 8 GOP Air Inlet Baffles
(4) Install headlamps and park/turn signal lamps
in GOP.
(5) Install the headlamp bezels on the GOP.
Tighten the screws to 1 N m (13 in-lbs) torque.
(6) Install the side marker lenses and screws on
Fig. 6 Crossmember-to-GOP Support Bracket the grille opening panel (GOP). Tighten the screws to
1 N m (13 in-lbs) torque.
(8) Pull the grille opening panel (GOP) forward
(7) Install the grille on the GOP. Tighten screws to
and disconnect the clips and all the front lamp har-
1 N m (13 in-lbs) torque.
ness connectors (Fig. 7).
(8) Adjust the headlamp aim, if necessary. Refer to
(9) Remove the grille opening panel (GOP) from
the headlamp beam adjustment procedure within
the vehicle.
Group 8L.
(10) If necessary, remove the air inlet baffles from
GOP (Fig. 8).
INSTALLATION
(1) Place the grille opening panel (GOP) on bumper
and connect all front lamp wire harness connectors.
(2) Position the grille opening panel (GOP) on the
vehicle and install the side and upper nuts. Tighten
nuts to 7 N m (58 in-lbs) torque.
(3) Install the screw to attach grille opening panel
(GOP) to the crossmember support bracket. Tighten
the screw to 1 N m (11 in-lbs) torque.
23 - 6 EXTERIOR COMPONENTS--XJ J
RADIATOR SUPPORT CROSSMEMBER--XJ (4) If additional disassembly is required, remove
the horns, baffle braces and the wire harnesses from
REMOVAL the baffles (Fig. 11).
(1) Remove the grille opening panel (GOP).
(2) For 2.5L engines, remove the power steering
pump reservoir from the left filler panel (Fig. 9).
Fig. 9 P/S Pump Reservoir Removal/Installation
(3) Remove the radiator support crossmember and
radiator from the front of vehicle (Fig. 10).
Fig. 11 Horns, Baffle Braces & Wire Harnesses
Fig. 10 Radiator Support Crossmember & Modular Radiator
J EXTERIOR COMPONENTS--XJ 23 - 7
INSTALLATION HOOD--XJ
(1) If removed, install the horns, baffle braces and The hood service procedures included in this sec-
the wire harnesses on the baffles (Fig. 11). tion include:
(2) Position the radiator and the radiator support ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo