Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1997.1999-2001 Approved 1999 XJ Jeep Cherokee EXJ_11A

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XJ                                                                              EXHAUST SYSTEM AND TURBOCHARGER                           11 - 1



                      EXHAUST SYSTEM AND TURBOCHARGER
                                                                   CONTENTS

                                                                    page                                                                    page

GENERAL INFORMATION                                                             EXHAUST PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . 2
 EXHAUST HEAT SHIELDS . . . . . . . . . . . . . . . . .                    1    INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . 10
 EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . .              1    MUFFLER AND EXHAUST TAILPIPE . . . . . . . . . . 2
REMOVAL AND INSTALLATION                                                       SPECIFICATIONS
 EXHAUST MANIFOLD AND TURBOCHARGER                                              TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . 10
   (LHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3
 EXHAUST MANIFOLD AND TURBOCHARGER
   (RHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5

GENERAL INFORMATION                                                            EXHAUST HEAT SHIELDS
                                                                                 Exhaust heat shields are needed to protect both
EXHAUST SYSTEM                                                                 the vehicle and the environment from the high tem-
   The basic exhaust system consists of an engine                              peratures (Fig. 1).
exhaust manifold, exhaust pipe, exhaust heat                                     DO NOT allow the engine to operate at fast idle for
shield(s), muffler and exhaust tailpipe.                                       extended periods (over 5 minutes). This condition
   The exhaust system uses a single muffler.                                   may result in excessive temperatures in the exhaust
   The exhaust system must be properly aligned to                              system and on the floor pan.
prevent stress, leakage and body contact. If the sys-
tem contacts any body panel, it may amplify objec-
tionable noises originating from the engine or body.
   When inspecting an exhaust system, critically
inspect for cracked or loose joints, stripped screw or
bolt threads, corrosion damage and worn, cracked or
broken hangers. Replace all components that are
badly corroded or damaged. DO NOT attempt to
repair.
   When replacement is required, use original equip-
ment parts (or equivalent). This will assure proper
alignment and provide acceptable exhaust noise lev-
els.

CAUTION: Avoid application of rust prevention
compounds or undercoating materials to exhaust
system floor pan exhaust heat shields. Light over-
                                                                                                    Fig. 1 Heat Shields
spray near the edges is permitted. Application of
coating will result in excessive floor pan tempera-
tures and objectionable fumes.
11 - 2   EXHAUST SYSTEM AND TURBOCHARGER                                                                   XJ


REMOVAL AND INSTALLATION                               INSTALLATION
                                                         (1) Assemble exhaust pipe to muffler, loosely to
EXHAUST PIPE                                           permit proper alignment of all parts.
                                                         (2) Connect the exhaust pipe to the turbo down
WARNING: IF TORCHES ARE USED WHEN WORK-                pipe manifold. Tighten the bolts to 22.5 N

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