Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1997.1999-2001 Approved 1999 XJ Jeep Cherokee EXJ_6A
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XJ CLUTCH 6-1
CLUTCH
CONTENTS
page page
GENERAL INFORMATION FLYWHEEL RING GEAR . . . . . . . . . . . . . . . . . . . 5
CLUTCH COMPONENTS . . . . . . . . . . . . . . . . . . . 1 PILOT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . 3
CLUTCH HYDRAULIC SYSTEM . . . . . . . . . . . . . 1 SPECIFICATIONS
REMOVAL AND INSTALLATION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 6
CLUTCH COVER AND DISC . . . . . . . . . . . . . . . . 1 SPECIAL TOOLS
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . 6
GENERAL INFORMATION REMOVAL AND INSTALLATION
CLUTCH COMPONENTS CLUTCH COVER AND DISC
The clutch mechanism consists of a single, dry-type
clutch disc and a diaphragm style clutch cover. A REMOVAL
hydraulic linkage is used to operate the clutch disc (1) Remove the transmission and transfer case, if
and cover. The clutch components are very similar to equipped. Refer to Group 21, Transmission and
those used in gas engine models. Transfer Case for procedure.
A pilot bearing is used to support the transmission (2) If the original clutch cover will be reinstalled,
input shaft. The bearing is seated in a separate, mark position of cover on flywheel for assembly ref-
removable housing bolted to the flywheel hub. erence. Use paint or scribe for this purpose.
(3) If the clutch cover is to be replaced, cover bolts
CLUTCH HYDRAULIC SYSTEM can be removed in any sequence. However, if original
The clutch hydraulic system should not require cover will be reinstalled, loosen cover bolts evenly in
additional fluid under normal circumstances. a star pattern to relieve spring tension equally. This
is necessary to avoid warping the cover.
NOTE: The reservoir fluid level will actually (4) Remove the clutch cover bolts and remove
increase as normal clutch wear occurs. For this rea- cover and disc (Fig. 1).
son, it is important to avoid over filling, or remov-
ing fluid from the reservoir.
If inspection indicates additional fluid is needed,
add fluid from a sealed container only. Use Mopar
brake fluid, or an equivalent meeting standards SAE
J1703 and DOT 3. Do not use any other type of fluid.
6-2 CLUTCH XJ
REMOVAL AND INSTALLATION (Continued)
Fig. 1 Clutch Components (VM Diesel)
INSTALLATION
(1) Lightly scuff sand flywheel face with 180 grit
emery cloth. Then clean surface with brake cleaner.
(2) Lightly lubricate the pilot bearing with Mopar
high temperature bearing grease.
(3) Check free operation of clutch disc by sliding
disc onto transmission output shaft splines. Disc
should slide onto splines freely without binding.
(4) Position the clutch disc on flywheel. Be sure
side of disc marked "flywheel side" is positioned
against flywheel (Fig. 2). If disc is not marked, be
sure flat side of disc hub is placed toward the fly-
wheel.
(5) Insert the clutch alignment tool (Fig. 3) in
clutch disc and pilot bearing.
(6) Position the clutch cover over disc and on fly-
wheel.
(7) Install the clutch cover bolts finger tight.
(8) Starting with the bolts marked "P" on the cover
first, tighten clutch cover bolts in a star pattern to 50
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