Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1997.1999-2001 Approved 1999 XJ Jeep Cherokee EXJ_8BA

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XJ                                                                                          STARTING SYSTEMS             8B - 1



                                           STARTING SYSTEMS
                                                        CONTENTS

                                                          page                                                             page

REMOVAL AND INSTALLATION                                           SPECIFICATIONS
 STARTER RELAY . . . . . . . . . . . . . . . . . . . . . . . . 3    STARTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . 4
 STARTER -- LHD (DIESEL) . . . . . . . . . . . . . . . . 1          TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . 4
 STARTER -- RHD (DIESEL) . . . . . . . . . . . . . . . . 2

REMOVAL AND INSTALLATION
STARTER -- LHD (DIESEL)
Removal
  (1) Disconnect the negative battery cable.
  (2) Remove the innercooler inlet hose from turbo-
charger and position it out of the way (Fig. 1).




                                                                    Fig. 2 Turbocharger Oil Return Hose -- Position &
                                                                                       Orientation
                                                                     (7) Position a jack stand and raise the weight off
                                                                   the right engine mount.
                                                                     (8) Remove the (2) right engine mount lower sill
                                                                   plate bolts.
                                                                     (9) Remove the (4) right engine mount bracket to
                                                                   engine block retaining bolts.
      Fig. 1 LHD Engine Compartment -- Diesel                        (10) Remove the engine mount throughbolt.
                                                                     (11) Remove the engine mount and the engine
  (3) Remove the (2) right engine mount upper sill                 mount bracket from the vehicle.
plate nuts.                                                          (12) Remove the starter motor support bracket.
  (4) Raise the vehicle on a hoist.                                  (13) Disconnect the starter motor electrical connec-
  (5) Remove the turbocharger oil return hose from                 tors.
engine block and plug (Fig. 2).
  (6) Remove the right engine mount through bolt                   CAUTION: Heatshields are very sharp. Wear gloves
nut only (Fig. 2). Do not remove the bolt at this time.            to prevent injury.
8B - 2    STARTING SYSTEMS                                                                                    XJ
REMOVAL AND INSTALLATION (Continued)
  (14) Remove the starter heatshield.
  (15) Remove the (3) starter motor retaining bolts.
  (16) Remove the starter motor from the vehicle.

Installation
  (1) Position the starter motor and install retaining
bolts. Torque bolts to 27 N

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