Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Jeep Cherokee XJ 1997.1999-2001 Approved 2000 XJ Jeep Cherokee exj_9a

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exj_9a


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XJ                                                                                                                          ENGINE          9-1



                                                               ENGINE
                                                     TABLE OF CONTENTS

                                                                page                                                                        page

DESCRIPTION AND OPERATION                                                  OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
  ENGINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . 1            OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DIAGNOSIS AND TESTING                                                      INTERNAL VACUUM PUMP . . . . . . . . . . . . . . . . 33
  SERVICE DIAGNOSIS--DIESEL--                                              OIL PUMP PRESSURE RELIEF VALVE . . . . . . . . 34
    PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . 2        OIL FILTER ADAPTER AND ENGINE OIL
  SERVICE DIAGNOSIS--DIESEL--                                                COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
    MECHANICAL. . . . . . . . . . . . . . . . . . . . . . . . . . . 9      PISTONS AND CONNECTING ROD
  TAPPET NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . 11        ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SERVICE PROCEDURES                                                         CYLINDER WALL LINER ASSEMBLY . . . . . . . . . 38
  VALVE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 11       CRANKSHAFT MAIN BEARINGS. . . . . . . . . . . . . 40
REMOVAL AND INSTALLATION                                                  DISASSEMBLY AND ASSEMBLY
  ENGINE MOUNTS -- LHD DIESEL . . . . . . . . . . 13                       HYDRAULIC TAPPETS . . . . . . . . . . . . . . . . . . . . 43
  ENGINE MOUNTS -- RHD DIESEL . . . . . . . . . . 15                      CLEANING AND INSPECTION
  2.5L DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . 18          CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . 43
  CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . 22               ROCKER ARMS AND PUSH RODS . . . . . . . . . . 43
  HYDRAULIC TAPPETS . . . . . . . . . . . . . . . . . . . . 23             PISTONS AND CONNECTING ROD
  HYDRAULIC TAPPETS . . . . . . . . . . . . . . . . . . . . 23               ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
  ROCKER ARMS AND PUSH RODS . . . . . . . . . . 24                         CYLINDER WALL LINER ASSEMBLY . . . . . . . . . 45
  VALVE SPRINGS. . . . . . . . . . . . . . . . . . . . . . . . . 24        OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
  ENGINE CYLINDER HEAD . . . . . . . . . . . . . . . . . 25               SPECIFICATIONS
  VIBRATION DAMPER . . . . . . . . . . . . . . . . . . . . . 30            ENGINE SPECIFICATIONS. . . . . . . . . . . . . . . . . . 46
  TIMING GEAR COVER OIL SEAL . . . . . . . . . . . . 30                    TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . 48
  TIMING GEAR COVER . . . . . . . . . . . . . . . . . . . . 30            SPECIAL TOOLS
  CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31    SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . 49
  CAMSHAFT BEARINGS. . . . . . . . . . . . . . . . . . . . 32

DESCRIPTION AND OPERATION
ENGINE IDENTIFICATION
DESCRIPTION
  The engine model code and serial number are
stamped on the left side of the engine block, just
below the oil dipstick tube (Fig. 1). The engine code
on the XJ 2.5L is DD85C followed by a 5 digit serial
number.




                                                                                          Fig. 1 Engine Code Location
9-2       ENGINE                                                                                                                   XJ
DIAGNOSIS AND TESTING (Continued)
Displacement . . . .         .   .   .   . 2.5L (2499 cc)
Bore . . . . . . . . . . .   .   .   .   . 92.00
Stroke . . . . . . . . . .   .   .   .   . 94.00
Compression Ratio            .   .   .   . 21:1

Vacuum at idle . . . . . . . 600 mm/Hg (23.6 In/Hg)
Belt Tension . . . . . . . . . 400/500 N Automatic
                                 Tensioner
Thermostat Opening . . . 80



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