Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2000-2002 15
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15-1
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 15-2 INTAKE MANIFOLD <3.0L>. . . . . . . . 15-12
REMOVAL AND INSTALLATION . . . . . . . . 15-12
INTAKE AND EXHAUST DIAGNOSIS 15-2 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-14
INTRODUCTION TO INTAKE AND EXHAUST
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 15-2 EXHAUST MANIFOLD <2.4L> . . . . . . 15-15
TROUBLESHOOTING STRATEGY . . . . . . 15-2 REMOVAL AND INSTALLATION . . . . . . . . 15-15
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 15-2 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-16
SYMPTOM PROCEDURES . . . . . . . . . . . . 15-3
EXHAUST MANIFOLD <3.0L> . . . . . . 15-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . 15-4 REMOVAL AND INSTALLATION . . . . . . . . 15-17
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-18
ON-VEHICLE SERVICE. . . . . . . . . . . 15-4
INTAKE MANIFOLD VACUUM CHECK . . . 15-4 EXHAUST PIPE, MAIN MUFFLER AND
CATALYTIC CONVERTER <2.4L> . . 15-19
AIR CLEANER . . . . . . . . . . . . . . . . . . 15-5 REMOVAL AND INSTALLATION . . . . . . . . 15-19
REMOVAL AND INSTALLATION . . . . . . . . 15-5
EXHAUST PIPE, MAIN MUFFLER AND
INTAKE MANIFOLD PLENUM . . . . . 15-6 CATALYTIC CONVERTER <3.0L> . . 15-21
REMOVAL AND INSTALLATION . . . . . . . . 15-6 REMOVAL AND INSTALLATION . . . . . . . . 15-21
INTAKE MANIFOLD <2.4L> . . . . . . . 15-8 SPECIFICATIONS . . . . . . . . . . . . . . . 15-22
REMOVAL AND INSTALLATION . . . . . . . . 15-8 FASTENER TIGHTENING
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 15-11 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 15-22
SERVICE SPECIFICATION . . . . . . . . . . . . 15-24
15-2 INTAKE AND EXHAUST
GENERAL DESCRIPTION
.
G EN ER AL DESC RIPTIO N
M1151000100134
The exhaust pipe is divided into five <3.0L Engine>
or four <2.4L Engine> parts.
INTAK E AN D EXHA U ST D IAG NO SIS
INTRODUCTION TO INTAKE AND EXHAUST DIAGNOSIS
M1151006900105
The occurrence of exhaust leakage or abnormal
noise is caused by cracks or strain in the gasket, or
by when the exhaust pipe or muffler is damaged due
to impacts during travel. The exhaust leaks from
these sections and causes the exhaust noise to
increase. There may be cases when there is
interference with the body and vibration noise is
generated.
TROUBLESHOOTING STRATEGY
M1151007000105
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find an 3. Find the malfunction by following the SYMPTOM
intake or exhaust fault. CHART.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1151007100102
SYMPTOMS INSPECTION PROCEDURE REFERENCE PAGE
Exhaust leakage 1 P.15-3
Abnormal noise generation 2 P.15-3
TSB Revision
INTAKE AND EXHAUST 15-3
INTAKE AND EXHAUST DIAGNOSIS
SYMPTOM PROCEDURES
M1151007300054
INSPECTION PROCEDURE 1: Exhaust Leakage
DIAGNOSIS STEP 2. Check for loosening in each coupling
section.
STEP 1. Check the gasket for cracks damage. Q: Is there any loosening in each section?
Q: Is the gasket damaged? YES : Tighten, then go to Step 3.
YES : Replace the gasket, then go Step 3. NO : There is no action to be taken.
NO : Go to Step 2.
STEP 3. Check symptom.
Q: Is the exhaust leaking?
YES : Return to Step 1.
NO : This diagnosis is complete.
M1151007400040
INSPECTION PROCEDURE 2: Abnormal Noise
DIAGNOSIS STEP 4. Check the heat protectors.
Q: Are any heat protectors loose or damaged?
STEP 1. Check for missing parts in the muffler. YES : Tighten or replace, then go to Step 6.
Tap the muffler lightly to check for loose baffles, NO : Go to Step 5.
etc.
Q: Are there any missing parts in the muffler? STEP 5. Check the pipes, catalytic converters
YES : Replace, then go to Step 6. and muffler for damage.
NO : Go to Step 2.
Q: Are the pipes, catalytic converters and muffler
damaged?
STEP 2. Check the hanger for cracks. YES : Replace, then go to Step 6.
Q: Is the hanger cracked? (For the removal of the catalytic converter,
YES : Replace, then go to Step 6. refer to GROUP 17 P.17-105.)
NO : Go to Step 3. NO : There is no action to be taken.
STEP 3. Check for interference of the pipes and STEP 6. Check symptom.
muffler with the body. Q: Is any abnormal noise generated?
Q: Are the pipes and muffler interfering with the YES : Return to Step 1.
body? NO : This diagnosis is complete.
YES : Repair, then go to Step 6.
NO : Go to Step 4.
TSB Revision
15-4 INTAKE AND EXHAUST
SPECIAL TOOL
SPEC IA L TO O L
M1151000600106
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998770 MD998770-01 or general Heated oxygen sensor
Oxygen sensor wrench service tool removal and installation
MD998770
O N-VEH ICLE SERVIC E
INTAKE MANIFOLD VACUUM CHECK
M1151001800062
<2.4L ENGINE>
Refer to GROUP 11A, On-vehicle Service P.11A-9.
<3.0L ENGINE>
Refer to GROUP 11C, On-vehicle Service P.11C-9.
TSB Revision
INTAKE AND EXHAUST 15-5
AIR CLEANER
AIR C LEAN ER
REMOVAL AND INSTALLATION
M1151002100099
Pre-removal and Post-installation Operation
Battery Removal and Installation (Refer to GROUP 54A,
Battery P.54A-8.)
<2.4L ENGINE>
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