Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2000-2002 17

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                                                                                                                                  17-1


                                                         GROUP 17


                                 ENGINE AND
                                  EMISSION
                                  CONTROL
                                                         CONTENTS

ENGINE CONTROL . . . . . . . . . .                        17-3        AUTO-CRUISE CONTROL SYSTEM
                                                                      DIAGNOSTIC TROUBLESHOOTING
                                                                      STRATEGY . . . . . . . . . . . . . . . . . . . . . .         17-7
  GENERAL DESCRIPTION . . . . . .                         17-3
                                                                      AUTO-CRUISE CONTROL SYSTEM
                                                                      DIAGNOSTIC TROUBLE CODE
  ENGINE CONTROL SYSTEM                                               DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .        17-7
  DIAGNOSIS . . . . . . . . . . . . . . . . . .           17-3        DIAGNOSTIC TROUBLE CODE CHART                               17-10
     INTRODUCTION TO ENGINE CONTROL                                   DIAGNOSTIC TROUBLE CODE
     SYSTEM DIAGNOSIS . . . . . . . . . . . . . .         17-3        PROCEDURES . . . . . . . . . . . . . . . . . . .            17-11
     ENGINE CONTROL SYSTEM DIAGNOSTIC                                 SYMPTOM CHART . . . . . . . . . . . . . . . .               17-38
     TROUBLESHOOTING STRATEGY . . .   17-3                            SYMPTOM PROCEDURES . . . . . . . . . .                      17-39
     SYMPTOM CHART . . . . . . . . . . . . . . . .        17-3        DATA LIST REFERENCE TABLE . . . . .                         17-74
     SYMPTOM PROCEDURES . . . . . . . . .                 17-3        CHECK AUTO-CRUISE CONTROL-ECU
                                                                      TERMINALS . . . . . . . . . . . . . . . . . . . . . .       17-75
  ON-VEHICLE SERVICE. . . . . . . . .                     17-4
     ACCELERATOR CABLE CHECK AND                                   ON-VEHICLE SERVICE . . . . . . . . .                           17-77
     ADJUSTMENT. . . . . . . . . . . . . . . . . . . .    17-4        AUTO-CRUISE CONTROL SWITCH
                                                                      CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .   17-77
  ACCELERATOR CABLE AND                                               AUTO-CRUISE CONTROL SYSTEM
  PEDAL . . . . . . . . . . . . . . . . . . . . . .       17-5        COMPONENT CHECK. . . . . . . . . . . . . .                  17-78
     REMOVAL AND INSTALLATION . . . . .                   17-5
                                                                   AUTO-CRUISE CONTROL. . . . . . .                               17-81
AUTO-CRUISE CONTROL . . . .                               17-6        REMOVAL AND INSTALLATION. . . . . .                         17-81


  GENERAL DESCRIPTION . . . . . .                         17-6   EMISSION CONTROL . . . . . . .                                   17-83

  SPECIAL TOOLS. . . . . . . . . . . . . .                17-6     GENERAL DESCRIPTION . . . . . . .                              17-83

  AUTO-CRUISE CONTROL SYSTEM                                       EMISSION CONTROL DIAGNOSIS                                     17-83
  DIAGNOSIS . . . . . . . . . . . . . . . . . .           17-7
     INTRODUCTION TO AUTO-CRUISE                                   SPECIAL TOOLS . . . . . . . . . . . . . .                      17-83
     CONTROL SYSTEM DIAGNOSIS. . . . .                    17-7
17-2


 VACUUM HOSES . . . . . . . . . . . . .                       17-84        SOLENOID CHECK . . . . . . . . . . . . . . . .                17-95
    VACUUM HOSE ROUTING. . . . . . . . . .                    17-84
    VACUUM CIRCUIT DIAGRAM . . . . . . .                      17-86     EXHAUST GAS RECIRCULATION (EGR)
    VACUUM HOSE INSTALLATION . . . . .                        17-87     SYSTEM . . . . . . . . . . . . . . . . . . . . . 17-96
    VACUUM HOSE CHECK. . . . . . . . . . . .                  17-88        GENERAL DESCRIPTION. . . . . . . . . . .                      17-96
                                                                           COMPONENT LOCATION. . . . . . . . . . .                       17-97
 POSITIVE CRANKCASE VENTILATION                                            EGR SYSTEM CHECK . . . . . . . . . . . . .                    17-98
 SYSTEM. . . . . . . . . . . . . . . . . . . . . 17-88                     VACUUM CONTROL VALVE CHECK . .                                17-99
    GENERAL DESCRIPTION (POSITIVE                                          EGR VALVE CHECK . . . . . . . . . . . . . . .                 17-99
    CRANKCASE VENTILATION SYSTEM)                             17-88        EGR PORT VACUUM CHECK. . . . . . . .                         17-100
    COMPONENT LOCATION . . . . . . . . . .                    17-89        EGR SOLENOID CHECK. . . . . . . . . . . .                    17-100
    CRANKCASE VENTILATION SYSTEM                                           VOLUME AIR FLOW SENSOR CHECK                                 17-101
    CHECK . . . . . . . . . . . . . . . . . . . . . . . . .   17-90        ENGINE COOLANT TEMPERATURE
    POSITIVE CRANKCASE VENTILATION (PCV)                                   SENSOR CHECK. . . . . . . . . . . . . . . . . .              17-101
    VALVE CHECK . . . . . . . . . . . . . . . . . . . 17-90                CRANKSHAFT POSITION SENSOR
                                                                           CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .    17-102
 EVAPORATIVE EMISSION CONTROL
 SYSTEM. . . . . . . . . . . . . . . . . . . . . 17-90                  EVAPORATIVE EMISSION CANISTER
    GENERAL DESCRIPTION . . . . . . . . . .                   17-90     AND FUEL TANK PRESSURE RELIEF
    COMPONENT LOCATION . . . . . . . . . .                    17-91     VALVE . . . . . . . . . . . . . . . . . . . . . . 17-102
    PURGE CONTROL SYSTEM CHECK                                             REMOVAL AND INSTALLATION. . . . . .                          17-102
    (PURGE FLOW CHECK). . . . . . . . . . . .                 17-92        INSPECTION . . . . . . . . . . . . . . . . . . . . .         17-103
    EVAPORATIVE EMISSION PURGE
    SOLENOID CHECK. . . . . . . . . . . . . . . .             17-93     CATALYTIC CONVERTER . . . . . .                                 17-105
    CHAMBER CHECK . . . . . . . . . . . . . . . .             17-93
                                                                           GENERAL DESCRIPTION
    VOLUME AIR FLOW SENSOR CHECK                              17-93        (CATALYTIC CONVERTER) . . . . . . . . .                      17-105
    BAROMETRIC PRESSURE SENSOR                                             REMOVAL AND INSTALLATION. . . . . .                          17-105
    CHECK . . . . . . . . . . . . . . . . . . . . . . . . .   17-94
    ENGINE COOLANT TEMPERATURE
    SENSOR CHECK . . . . . . . . . . . . . . . . .            17-94
                                                                      SPECIFICATIONS . . . . . . . . . .                               17-108
    INTAKE AIR TEMPERATURE SENSOR
    CHECK . . . . . . . . . . . . . . . . . . . . . . . . .   17-94     FASTENER TIGHTENING
    FUEL TANK DIFFERENTIAL PRESSURE                                     SPECIFICATIONS . . . . . . . . . . . . .                        17-108
    SENSOR CHECK . . . . . . . . . . . . . . . . .            17-94
    EVAPORATIVE EMISSION VENTILATION                                    SERVICE SPECIFICATIONS . . . . .                                17-108
                                         ENGINE AND EMISSION CONTROL                                      17-3
                                                  ENGINE CONTROL

.




                                          ENG IN E CO NTR O L
GENERAL DESCRIPTION
                                                                                                    M1171000100084
A cable-type accelerator mechanical suspended-
type pedal has been adopted.

ENGINE CONTROL SYSTEM DIAGNOSIS
INTRODUCTION TO ENGINE CONTROL SYSTEM DIAGNOSIS
                                                                                                    M1171002000083
If there is a malfunction in the engine control system,
the accelerator cable, accelerator pedal or throttle
lever may be faulty.
ENGINE CONTROL SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY
                                                                                                    M1171002100109
Use these steps to plan your diagnostic strategy.         2. Verify that the condition described by the
If you follow them carefully, you will be sure that you      customer exists.
have exhausted most of the possible ways to find an       3. Find the malfunction by following the Symptom
engine control system fault.                                 Chart.
1. Gather information from the customer.                  4. Verify that the malfunction is eliminated.
SYMPTOM CHART
                                                                                                    M1171002200106

    SYMPTOMS                                          INSPECTION PROCEDURE           REFERENCE PAGE
    Throttle valve will not fully open or close       1                              P.17-3
    Accelerator pedal operation not smooth (over      2                              P.17-4
    acceleration)

SYMPTOM PROCEDURES


INSPECTION PROCEDURE 1: Throttle Valve will not Fully Open or Close

DIAGNOSIS                                                 STEP 3. Check the throttle lever.
                                                          Q: Is the throttle lever damaged or deformed?
STEP 1. Check the accelerator cable adjustment.              YES : Replace, then go to Step 4.
Q: Is the accelerator cable properly adjusted?               NO : There is no action to be taken.
   YES : Go to Step 2.
   NO : Adjust the accelerator cable by referring to
                                                          STEP 4. Check symptom.
            P.17-4, and then go to Step 4.
                                                          Q: Does the throttle valve fully open and close?
                                                             YES : This diagnosis is complete.
STEP 2. Check the return spring.                             NO : Return to Step 1.
Q: Is the return spring damaged or deformed?
   YES : Go to Step 3.
   NO : Replace, then go to Step 4.




                                       TSB Revision
17-4                                   ENGINE AND EMISSION CONTROL
                                               ENGINE CONTROL


INSPECTION PROCEDURE 2: Accelerator Pedal Operation is not Smooth (Over Acceleration)

DIAGNOSIS                                                STEP 3. Check the accelerator cable lubricant.
                                                         Q: Is the accelerator cable lubricated sufficiently?
STEP 1. Check the accelerator pedal.                        YES : There is no action to be taken.
Q: Is the accelerator pedal loose?                          NO : Refill or replace the lubricant, then go to
   YES : Tighten, then go to Step 4.                               Step 4.
   NO : Go to Step 2.
                                                         STEP 4. Check symptom.
STEP 2. Check the accelerator cable wiring.              Q: Does the accelerator pedal work normally?
Q: Is the accelerator cable routing bent sharply?           YES : This diagnosis is complete.
   YES : Repair, then go to Step 4.                         NO : Go to Step 1.
   NO : Go to Step 3.


                                               ON-VEHICLE SERVICE

                                               ACCELERATOR CABLE CHECK AND
                                               ADJUSTMENT
                                                                                                     M1171000900091
                                               1. Turn off air conditioning and all lights.
                                                  Inspect and adjust at no load.
                                               2. Start engine and allow to idle unit it reaches normal
                                                  operating temperature.
                                               3. Confirm the idle speed is at standard value.
                                                    Standard value:
                                                    <2.4L ENGINE> 750 



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