Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2000-2002 11B
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11B-1
GROUP 11B
ENGINE OVERHAUL
<2.4L ENGINE>
CONTENTS
SPECIAL TOOLS. . . . . . . . . . . . . . . . 11B-2 CYLINDER HEAD AND VALVES. . . . 11B-31
REMOVAL AND INSTALLATION . . . . . . . . 11B-31
GENERATOR AND IGNITION INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11B-34
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 11B-6
REMOVAL AND INSTALLATION . . . . . . . . 11B-6 FRONT CASE AND OIL PUMP . . . . . 11B-37
REMOVAL AND INSTALLATION . . . . . . . . 11B-37
TIMING BELT. . . . . . . . . . . . . . . . . . . 11B-8 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11B-46
REMOVAL AND INSTALLATION . . . . . . . . 11B-8
TIMING BELT INSPECTION. . . . . . . . . . . . 11B-17 PISTON AND CONNECTING ROD . . 11B-48
REMOVAL AND INSTALLATION . . . . . . . . 11B-48
FUEL AND EMISSION PARTS . . . . . 11B-19
REMOVAL AND INSTALLATION . . . . . . . . 11B-19 CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . . 11B-55
INTAKE MANIFOLD . . . . . . . . . . . . . 11B-22 REMOVAL AND INSTALLATION . . . . . . . . 11B-55
REMOVAL AND INSTALLATION . . . . . . . . 11B-22 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 11B-59
EXHAUST MANIFOLD. . . . . . . . . . . . 11B-25 SPECIFICATIONS . . . . . . . . . . . . . . . 11B-62
REMOVAL AND INSTALLATION . . . . . . . . 11B-25 FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 11B-62
ROCKER ARMS AND CAMSHAFT. . 11B-26 GENERAL SPECIFICATIONS . . . . . . . . . . 11B-64
REMOVAL AND INSTALLATION . . . . . . . . 11B-26 SERVICE SPECIFICATIONS . . . . . . . . . . . 11B-64
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 11B-28 SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . 11B-67
11B-2 ENGINE OVERHAUL <2.4L ENGINE>
SPECIAL TOOLS
.
SPECIAL TO O LS
M1113000600056
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998781 Flywheel General service tool Supporting flywheel and
stopper drive plate
D998781
MD998778 Crankshaft General service tool Removal of crankshaft
sprocket puller sprocket
MD998785 Sprocket MD998785 Supporting counterbalance
stopper shaft sprocket
MB990767 End yoke MB990767-01 Holding camshaft sprocket
holder when loosening or torquing
bolt.
MB990767
MD998719 Pins MIT308239
MD998719
MD998767 Tension pulley MD998752-01 Adjustment of timing belt
wrench tension
D998767
MD998443 Lash adjuster MD998443-01 Supporting of the lash
holder (8) adjuster to prevent it from
falling when rocker shaft
assembly is removed or
D998443 installed
MD998713 Camshaft oil MD998713-01 Installation of camshaft oil
seal installer seal
D998713
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE> 11B-3
SPECIAL TOOLS
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998442 Air bleed wire General service tool Air bleed of lash adjuster
MB991654 Cylinder head General service tool Removal and installation of
bolt wrench (12) cylinder head bolt
MD998772 Valve spring General service tool Compression of valve
compressor spring
MD998774 Valve steam MD998774-01 Installation of valve steam
seal installer seal
MD998727 Oil pan MD998727-01 Removal of oil pan
remover
MD998162 Plug wrench MD998162-01 Removal and installation of
Use with MD998783 front case cap plug
MD998783 Plug wrench General service tool
retainer
TSB Revision
11B-4 ENGINE OVERHAUL <2.4L ENGINE>
SPECIAL TOOLS
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998371 Silent shaft MD998371-01 Removal of
bearing puller counterbalance shaft front
bearing
MD998372 Silent shaft MD998372-01 Removal of
bearing puller counterbalance shaft rear
bearing
MB991603 Bearing - Removal and installation of
installer stopper rear bearing
MD998705 Silent shaft MD998373-01 Use with Installation of
bearing installer MB990938-01 counterbalance shaft
bearing
MD998285 Crankshaft MD998285-01 Installation of crankshaft
front oil seal guide front oil seal
MD998375 Crankshaft MD998375-01
front oil seal installer
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE> 11B-5
SPECIAL TOOLS
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998780 Piston pin MIT216941 Removal and installation of
setting tool piston pin
MB990938 Handle MB990938-01 Installation of crankshaft
rear oil seal
MD998776 Crankshaft rear MD998376-01
oil seal installer
TSB Revision
11B-6 ENGINE OVERHAUL <2.4L ENGINE>
GENERATOR AND IGNITION SYSTEM
G EN ERATO R A ND IG NITIO N SYSTEM
REMOVAL AND INSTALLATION
M1113001000046
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