Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2000-2002 22A
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22-1
GROUP 22
MANUAL
TRANSAXLE
CONTENTS
MANUAL TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22A
MANUAL TRANSAXLE OVERHAUL . . . . . . . . . . . . . . . . . . . . . 22B
22A-2
GROUP 22A
MANUAL
TRANSAXLE
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 22A-3 TRANSAXLE CONTROL . . . . . . . . . . 22A-10
REMOVAL AND INSTALLATION . . . . . . . . 22A-10
MANUAL TRANSAXLE DIAGNOSIS 22A-6
INTRODUCTION TO MANUAL TRANSAXLE SHIFT LEVER ASSEMBLY . . . . . . . . 22A-13
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 22A-6 DISASSEMBLY AND ASSEMBLY . . . . . . . 22A-13
TROUBLESHOOTING STRATEGY . . . . . . 22A-6
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 22A-6 TRANSAXLE ASSEMBLY . . . . . . . . . 22A-14
SYMPTOM PROCEDURES . . . . . . . . . . . . 22A-6 REMOVAL AND INSTALLATION
<2.4L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 22A-14
SPECIAL TOOLS. . . . . . . . . . . . . . . . 22A-9
SPECIFICATIONS . . . . . . . . . . . . . . . 22A-22
ON-VEHICLE SERVICE. . . . . . . . . . . 22A-9 FASTENER TIGHTENING
TRANSAXLE OIL LEVEL CHECK . . . . . . . 22A-9 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 22A-22
TRANSAXLE OIL REPLACEMENT . . . . . . 22A-9
MANUAL TRANSAXLE 22A-3
GENERAL DESCRIPTION
.
G EN ER AL DESC RIPTIO N
M1221000100514
ITEMS SPECIFICATIONS
Transaxle model F5M42 F5M51
Engine model 4G64 6G72
Transaxle type 5-speed forward, 1-speed reverse constant mesh
Gear ratio 1st 3.583 3.333
2nd 1.947 2.105
3rd 1.379 1.407
4th 1.030 1.031
5th 0.767 0.761
Reverse 3.363 3.416
Final gear ratio (Differential gear ratio) 3.722 3.736
Speedometer gear ratio 29/36 28/36
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22A-4 MANUAL TRANSAXLE
GENERAL DESCRIPTION
SECTIONAL VIEW
1 2 3 4 5 6
7
8
9
16 15 14 13 12 11
10
AC001599 AB
1. REVERSE IDLER GEAR 10. DIFFERENTIAL
2. 4TH SPEED GEAR 11. 1ST SPEED GEAR
3. 3RD-4TH SPEED SYNCHRONIZER 12. 1ST-2ND SPEED SYNCHRONIZER
HUB HUB
4. 3RD SPEED GEAR 13. 2ND SPEED GEAR
5. TRANSAXLE CASE 14. 5TH SPEED GEAR
6. CLUTCH HOUSING 15. 5TH-REVERSE SPEED
7. RELEASE BEARING RETAINER SYNCHRONIZER HUB
8. INPUT SHAFT 16. REVERSE GEAR
9. OUTPUT SHAFT
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MANUAL TRANSAXLE 22A-5
GENERAL DESCRIPTION
4 5
1 2 3
6
7
8
15 14 13 12 11 10
16
9
AC001600AB
1. 4TH SPEED GEAR 10. 1ST SPEED GEAR
2. 3RD-4TH SPEED SYNCHRONIZER 11. 1ST-2ND SPEED SYNCHRONIZER
HUB HUB
3. 3RD SPEED GEAR 12. 1ST-2ND SPEED SYNCHRONIZER
4. TRANSAXLE CASE HUB
5. CLUTCH HOUSING 13. 5TH SPEED GEAR
6. RELEASE BEARING RETAINER 14. 5TH-REVERSE SPEED
7. INPUT SHAFT SYNCHRONIZER HUB
8. OUTPUT SHAFT 15. REVERSE GEAR
9. DIFFERENTIAL 16. REVERSE IDLER GEAR
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22A-6 MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
M AN UA L TRA N SA XLE DIA G N O SIS
INTRODUCTOIN TO MANUAL TRANSAXLE DIAGNOSIS
M1221006900563
The mounting could be incorrect, the oil level may be
low, or a component of the transaxle may be faulty in
the following conditions: noise or vibration is
generated, oil leaks, shifting of the gears is hard or
troublesome, or the transaxle jumps out of gear.
TROUBLESHOOTING STRATEGY
M1221007000477
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Inspection
manual transaxle fault. Chart for Trouble Symptoms.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1221007100452
SYMPTOMS INSPECTION REFERENCE
PROCEDURE PAGE
Noise, vibration 1 P.22A-6
Oil leaks 2 P.22A-7
Shifting gears is hard 3 P.22A-8
Jumps out of gear 4 P.22A-8
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Noise, vibration
DIAGNOSIS
STEP 1. Check whether the transaxle and engine mount is
loose or damaged.
Q: Are the transaxle and engine mount loosened or
damaged?
YES : Tighten or replace the part. Then go to Step 7.
NO : Go to Step 2.
STEP 2. Check the end play of the input and output shafts.
Q: Does the end play of the input and output shafts meet
the standard value?
YES : Go to Step 3.
NO : Adjust the end play of the input and output shafts.
Then go to Step 7.
STEP 3. Check the gears for wear and damage.
Q: Are the gears worn or damaged?
YES : Replace the gears. Then go to Step 7.
NO : Go to Step 4.
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MANUAL TRANSAXLE 22A-7
MANUAL TRANSAXLE DIAGNOSIS
STEP 4. Check that the specified oil.
Q: Is the specified oil gear oil SAE 75W - 90W or 75W -
85W conforming to API classification GL-4?
YES : Go to Step 5.
NO : Replace the oil. Refer to P.22A-9. Then go to Step 7 .
STEP 5. Check that the oil level is up to the lower edge of
the filler plug hole.
Q: Is the oil level up to the lower edge of the filler plug
hole?
FILLER PLUG YES : Go to Step 6.
TRANSMISSION HOLE NO : Refill gear oil SAE 75W - 90W or 75W - 85W
OIL
conforming to API classification GL-4. Then go to
Step 7.
AC001592 AB
STEP 6. Check the idle speed.
Q: Does the idle speed meet the standard values?
YES : <2.4L Engine> Refer to GROUP 11A P.11A-8, On-
vehicle Service - Curb Idle Speed Check. <3.0L
Engine> Refer to GROUP 11C P.11C-7, On-vehicle
Service - Curb Idle Speed Check.
NO : <2.4L Engine> Refer to GROUP 11A P.11A-8, On-
vehicle Service - Curb Idle Speed Check. <3.0L
Engine> Refer to GROUP 11B P.11C-7, On-vehicle
Service - Curb Idle Speed Check.
STEP 7. Check trouble symptoms.
Q: Isn't the noise or vibration generated?
YES : Return to Step 1.
NO : This diagnosis is complete.
INSPECTION PROCEDURE 2: Oil leaks
DIAGNOSIS STEP 2. Check trouble symptoms.
Q: Isn't the oil leaking?
STEP 1. Check the oil seal or O-ring for damage. YES : Return to Step 1.
Q: Is the oil seal or O-ring damaged? NO : This diagnosis is complete.
YES : Replace the oil seal or the O-ring. Then go
to Step 2.
NO : Go to Step 2.
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22A-8 MANUAL TRANSAXLE
MANUAL TRANSAXLE DIAGNOSIS
INSPECITON PROCEDURE 3: Shifting gears is hard
DIAGNOSIS STEP 3. Check the synchronizer spring for
weakness.
STEP 1. Check the control cable Q: Is the synchronizer spring weakened?
Q: Is the control cable in good condition? YES : Replace the synchronizer spring. Then go
YES : Go to Step 2. to Step 5.
NO : Repair or replace the control cable. Then go NO : Go to Step 4.
to Step 5.
STEP 4. Check that the specified oil is gear oil
STEP 2. Check for poor meshing or wear of SAE 75W - 90W or 75W - 85W conforming to API
synchronizer ring and gear cone. classification GL-4.
Q: Is poor meshing or wear of synchronizer ring and Q: Is the specified oil gear oil SAE 75W - 90W or 75W
gear cone found? - 85W conforming to API classification GL-4?
YES : Repair or replace the synchronizer ring and YES : Go to Step 5.
gear cone. Then go to Step 5. NO : Replace the oil. Refer to P.22A-9. Then go
NO : Go to Step 3. to Step 5.
STEP 5. Check trouble symptoms.
Q: Isn't the shifting of the gears hard?
YES : Return to Step 1.
NO : This diagnosis is complete.
INSPECTION PROCEDURE 4: Jumps out of gear
DIAGNOSIS STEP 2. Check the clearance (excessive)
between the synchronizer hub and sleeve.
STEP 1. Check the gear shift forks for wear or the Q: Does the clearance (excessive) between the
poppet spring for breakage. synchronizer hub and sleeve meet the standard
Q: Is the gear shift forks worn or the popet spring value?
broken? YES : Go to Step 3.
YES : Replace the gear shift fork or popet spring. NO : Replace the synchronizer hub and sleeve.
Then go to Step 3. Then go to Step 3.
NO : Go to Step 2.
STEP 3. Check trouble symptoms.
Q: Don't the gears slip out?
YES : Return to Step 1.
NO : This diagnosis is complete.
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MANUAL TRANSAXLE 22A-9
SPECIAL TOOLS
SPECIAL TO O LS
M1221000600520
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MB991453 - Supporting the engine assembly
Engine hanger during removal and installation of the
transaxle
MB991453
GENERAL SERVICE General service tool
TOOL MZ203827
Engine lifter
MZ203827
MB991113 MB990635 Tie rod end and lower arm
Steering linkage puller disconnection
MB990635
O N-VEH ICLE SERVIC E
TRANSAXLE OIL LEVEL CHECK
M1221000900349
1. Remove the filler plug.
2. Check that the oil level is up to the lower edge of the filler
FILLER PLUG plug hole.
TRANSMISSION HOLE
OIL
3. Check that the oil is not noticeably dirty, and that it has a
suitable viscosity.
4. Tighten the filler plug to the specified torque.
Tightening torque: 32 ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo