Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2000-2002 23A

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23A


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                                                                                  23-1


                             GROUP 23


              AUTOMATIC
              TRANSAXLE
                               CONTENTS



AUTOMATIC TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A

AUTOMATIC TRANSAXLE OVERHAUL . . . . . . . . . . . . . . . . . . 23B
23A-2


                                                                    GROUP 23A


                                          AUTOMATIC
                                          TRANSAXLE
                                                                     CONTENTS

GENERAL DESCRIPTION. . . . . . . . .                                 23A-4      A/T KEY INTERLOCK AND SHIFT LOCK
                                                                                MECHANISMS DIAGNOSTIC
                                                                                TROUBLE SHOOTING STRATEGY . . . . . . 23A-327
AUTOMATIC TRANSAXLE
                                                                                SYMPTOM CHART . . . . . . . . . . . . . . . . . . . 23A-328
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .                   23A-14
                                                                                SYMPTOM PROCEDURES . . . . . . . . . . . . 23A-328
   DIAGNOSTIC TROUBLESHOOTING
   FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    23A-14
   INTRODUCTION TO A/T DIAGNOSIS . . . .                             23A-14   SPECIAL TOOLS . . . . . . . . . . . . . . . . 23A-331
   A/T DIAGNOSTIC TROUBLESHOOTING
   STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .         23A-14   ON-VEHICLE SERVICE . . . . . . . . . . . 23A-332
   A/T DIAGNOSTIC TROUBLE CODE                                                  A/T CONTROL COMPONENT LAYOUT. . . 23A-332
   DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .         23A-15     ESSENTIAL SERVICE . . . . . . . . . . . . . . . . 23A-335
   FAIL-SAFE/BACKUP FUNCTION. . . . . . . .                          23A-18     A/T FLUID CHECK . . . . . . . . . . . . . . . . . . . 23A-335
   ROAD TEST . . . . . . . . . . . . . . . . . . . . . . . .         23A-20     A/T FLUID REPLACEMENT . . . . . . . . . . . . 23A-336
   TORQUE CONVERTER STALL TEST . . . .                               23A-29     FLUSHING COOLERS AND TUBES . . . . . 23A-338
   HYDRAULIC PRESSURE TESTS . . . . . . .                            23A-30     OIL COOLER FLOW CHECK . . . . . . . . . . . 23A-339
   HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . .                 23A-36     THROTTLE POSITION SENSOR
   LINE PRESSURE ADJUSTMENT . . . . . . .                            23A-45     ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 23A-339
   DIAGNOSTIC TROUBLE CODE CHART . .                                 23A-45     PARK/NEUTRAL POSITION SWITCH
                                                                                CONTINUITY CHECK . . . . . . . . . . . . . . . . . 23A-340
   SYMPTOM CHART. . . . . . . . . . . . . . . . . . .                23A-46
                                                                                PARK/NEUTRAL POSITION SWITCH AND
   DIAGNOSTIC TROUBLE CODE
                                                                                CONTROL CABLE ADJUSTMENT . . . . . . . 23A-340
   PROCEDURES. . . . . . . . . . . . . . . . . . . . . .             23A-47
                                                                                AUTOMATIC TRANSAXLE CONTROL
   DATA LIST REFERENCE TABLE . . . . . . . 23A-317
                                                                                COMPONENT CHECK . . . . . . . . . . . . . . . . 23A-341
   ACTUATOR TEST REFERENCE TABLE. . 23A-322
                                                                                CRANKSHAFT POSITION SENSOR
   INVECS-II CANCEL COMMAND . . . . . . . . 23A-323                             CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-341
   PCM TERMINAL VOLTAGE REFERENCE                                               THROTTLE POSITION SENSOR CHECK . 23A-341
   CHART FOR TRANSAXLE OPERATION. . 23A-323
                                                                                A/T FLUID TEMPERATURE SENSOR
   PCM TERMINAL RESISTANCE AND                                                  CONTINUITY CHECK . . . . . . . . . . . . . . . . . 23A-342
   CONTINUITY INSPECTION CHART . . . . . 23A-326
                                                                                PARK/NEUTRAL POSITION SWITCH
   INSPECTION PROCEDURE USING AN                                                CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-342
   OSCILLOSCOPE . . . . . . . . . . . . . . . . . . . . 23A-326
                                                                                STOP LIGHT SWITCH CHECK . . . . . . . . . 23A-342
                                                                                VEHICLE SPEED SENSOR CHECK . . . . . 23A-342
A/T FAULTY OPERATION PREVENTION
                                                                                PRESSURE SWITCH CHECK . . . . . . . . . . 23A-342
MECHANISM DIAGNOSIS . . . . . . . . 23A-327
                                                                                SELECT SWITCH CHECK . . . . . . . . . . . . . 23A-342
   INTRODUCTION TO A/T KEY INTERLOCK
   AND SHIFT LOCK MECHANISMS . . . . . . . 23A-327                              SHIFT SWITCH (UP) CHECK . . . . . . . . . . . 23A-342
                                                                                                                             23A-3

  SHIFT SWITCH (DOWN) CHECK . . . . . . . 23A-342                    A/T KEY INTERLOCK AND SHIFT LOCK
  A/T CONTROL RELAY CHECK . . . . . . . . . 23A-343                  MECHANISMS . . . . . . . . . . . . . . . . . . 23A-351
  SOLENOID VALVE CHECK . . . . . . . . . . . . 23A-343                  REMOVAL AND INSTALLATION . . . . . . . . 23A-351
  SELECTOR LEVER OPERATION CHECK                       23A-344          INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 23A-352
  KEY INTERLOCK MECHANISM CHECK. . 23A-344
  SHIFT LOCK MECHANISM CHECK . . . . . 23A-345                       TRANSAXLE ASSEMBLY . . . . . . . . . 23A-353
                                                                        REMOVAL AND INSTALLATION . . . . . . . . 23A-353
TRANSAXLE CONTROL . . . . . . . . . . 23A-346
  REMOVAL AND INSTALLATION . . . . . . . . 23A-346                   SPECIFICATIONS . . . . . . . . . . . . . . . 23A-359
  INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 23A-348      FASTENER TIGHTENING
                                                                        SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 23A-359
                                                                        SERVICE SPECIFICATIONS . . . . . . . . . . . 23A-360
                                                                        LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . 23A-360
23A-4                                            AUTOMATIC TRANSAXLE
                                                  GENERAL DESCRIPTION

.




                                      G EN ER AL DESC RIPTIO N
                                                                                                      M1231000100076
The A/T come in two models, namely, F4A42 and
F4A51.
ITEMS                                                     SPECIFICATIONS
    Transaxle model                                       F4A42                         F4A51
    Engine model                                          4G64 (2.4L Engine)            6G72 (3.0L Engine)
    Torque converter            Type                      3-element, 1-stage, 2-phase
                                Torque converter clutch   Provided (3rd to 4th)
                                Stall torque ratio        1.85                          2.04
    Transaxle type                                        4-speed forward, 1-speed reverse fully automatic
    Gear ratio                  1st                       2.842                         2.842
                                2nd                       1.529                         1.495
                                3rd                       1.000                         1.000
                                4th                       0.712                         0.731
                                Reverse                   2.480                         2.720
    Final gear ratio (Differential gear ratio)            4.042                         3.735
    Number of underdrive clutch discs                     4
    Number of overdrive clutch discs                      4
    Number of reverse clutch discs                        2
    Number of low-reverse brake discs                     6
    Number of second brake discs                          3                             4
    Manual control type                                   P-R-N-D-3-2-L (7 positions) or P-R-N-D (4 positions) +
                                                          sport mode (up, down)
    Shift pattern control                                 Electronic control (INVECS-II)
    Oil pressure control during shifting                  Electronic control (each oil pressure independently
                                                          controlled)
    Torque converter clutch control                       Electronic control
    Speedometer gear ratio                                29/36                         28/36

TRANSAXLE
The transaxle is configured of the torque converter and gear train. A 3-element, 1-step, 2-phase torque
converter with built-in torque converter clutch is incorporated. The gear train is configured of three sets of
multi-plate clutches, two sets of multi-plate brakes, one set of one-way clutches and two sets of planetary
gears configured of the sun gears, carriers, pinion gears and annulus gears.




                                        TSB Revision
                                            AUTOMATIC TRANSAXLE                                                  23A-5
                                             GENERAL DESCRIPTION

TRANSAXLE CONFIGURATION DRAWING


                                      REV              OWC
                                             2ND LR      UD
                                 OD




                                                                                                            AC001813 AB


COMPONENTS AND FUNCTIONS
COMPONENT                                     FUNCTION
Underdrive clutch              UD             connects the input shaft to the underdrive sun gear.
Reverse clutch                 REV            connects the input shaft to the reverse sun gear.
Overdrive clutch               OD             connects the input shaft to the overdrive planetary carrier.
Low-reverse brake              LR             holds the low-reverse annulus gear and the overdrive planetary
                                              carrier.
Second brake                   2ND            holds the reverse sun gear.
One-way clutch                 OWC            restricts the rotation direction of the low-reverse annulus gear.

FUNCTION ELEMENT TABLE

OPERATING ELEMENT         ENGINE START PARKING     UNDERDRIVE    REVERSE        OVER-DRIVE    LOW-REVERSE    SECOND
                                       MECHANISM   CLUTCH (UD)   CLUTCH (REV)   CLUTCH (OD)   BRAKE (LR)     BRAKE (2ND)
SELECTOR LEVER POSITION

P            Parking      OK           



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