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33A


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                                                                                                                                       33A-1


                                                              GROUP 33A


                                     FRONT
                                   SUSPENSION
                                                               CONTENTS

GENERAL DESCRIPTION. . . . . . . . .                           33A-2       DISASSEMBLY AND REASSEMBLY . . . . .                         33A-10
                                                                           INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .    33A-12
FRONT SUSPENSION DIAGNOSIS .                                   33A-3
   INTRODUCTION TO FRONT SUSPENSION                                     LOWER ARM . . . . . . . . . . . . . . . . . . . 33A-13
   DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .    33A-3      REMOVAL AND INSTALLATION . . . . . . . .                     33A-13
   FRONT SUSPENSION DIAGNOSIS                                              INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .    33A-14
   TROUBLESHOOTING STRATEGY . . . . . .                         33A-3      BALL JOINT DUST COVER
   SYMPTOM CHART. . . . . . . . . . . . . . . . . . .           33A-3      REPLACEMENT . . . . . . . . . . . . . . . . . . . . .        33A-15
   SYMPTOM PROCEDURES . . . . . . . . . . . .                   33A-3      LOWER ARM BUSHING REPLACEMENT .                              33A-16

SPECIAL TOOLS. . . . . . . . . . . . . . . .                   33A-5    STABILIZER BAR. . . . . . . . . . . . . . . . 33A-17
                                                                           REMOVAL AND INSTALLATION . . . . . . . .                     33A-17
ON-VEHICLE SERVICE. . . . . . . . . . .                        33A-6       INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .    33A-18
   FRONT WHEEL ALIGNMENT CHECK AND
   ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .       33A-6   SPECIFICATIONS . . . . . . . . . . . . . . . 33A-19
   BALL JOINT DUST COVER INSPECTION                             33A-9      FASTENER TIGHTENING
                                                                           SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .        33A-19
STRUT ASSEMBLY. . . . . . . . . . . . . .                      33A-9       GENERAL SPECIFICATIONS . . . . . . . . . .                   33A-19
   REMOVAL AND INSTALLATION . . . . . . . .                     33A-9      SERVICE SPECIFICATIONS . . . . . . . . . . .                 33A-20
   INSPECTION . . . . . . . . . . . . . . . . . . . . . . .    33A-10      COMPONENT IDENTIFICATION . . . . . . . .                     33A-20
33A-2                                      FRONT SUSPENSION
                                          GENERAL DESCRIPTION

.




                              G EN ER AL DESC RIPTIO N
                                                                              M1332000100054

FRONT SUSPENSION
The front suspension is MacPherson strut type with
coil springs and compression rod. Anti-dive geometry
ensures excellent driving stability while negative
offset geometry provides good braking stability. The
offset coil spring ensures optimum riding comfort.

CONSTRUCTION DIAGRAM




                                            FRONT CROSSMEMBER


                                                                    STRUT ASSEMBLY




                    STABILIZER BAR




                        CENTER MEMBER
                                                        LOWER ARM             AC001077AB




                                 TSB Revision
                                              FRONT SUSPENSION                                         33A-3
                                        FRONT SUSPENSION DIAGNOSIS

                        FR O N T SUSPEN SIO N D IA G N O SIS
INTRODUCTION TO FRONT SUSPENSION DIAGNOSIS
                                                                                                     M1332009000087
If the front suspension is faulty, the vehicle will not
run straightforward or noise will occur. Incorrect
wheel alignment, malfunction of strut assembly,
stabilizer bar, coil spring, or worn or out-of-balance
tires can cause these problems.
FRONT SUSPENSION DIAGNOSIS TROUBLESHOOTING STRATEGY
                                                                                                     M1332009100073
Use these steps to plan your diagnostic strategy. If      2. Verify that the condition described by the
you follow them carefully, you will be sure that you         customer exists.
have exhausted most of the possible ways to find a        3. Find and repair the malfunction by following the
front suspension fault.                                      Symptom Chart and Symptom Procedures.
1. Gather information from the customer.                  4. Verify malfunction is eliminated.
SYMPTOM CHART
                                                                                                     M1332009400085

SYMPTOMS                                                        INSPECTION            REFERENCE PAGE
                                                                PROCEDURE
Steering wheel is heavy, vibrates or pulls to one side          1.                    P.33A-3
Excessive body rolling                                          2.                    P.33A-4
Poor riding                                                     3.                    P.33A-4
Unequal ride height                                             4.                    P.33A-4
Noise                                                           5.                    P.33A-5

SYMPTOM PROCEDURES


INSPECTION PROCEDURE 1: Steering Wheel is Heavy, Vibrates or Pulls to One Side

DIAGNOSIS                                                 STEP 3. Check the ball joint.
                                                          Q: Is the ball joint in good condition?
STEP 1. Check the tires.                                     YES : Go to Step 4.
Refer to GROUP 31, Diagnosis P.31-2.                         NO : Replace it, then go to Step 5.
Q: Are the tires at normal condition?
   YES : Replace as necessary, then go to Step 2.         STEP4. Check the coil spring.
   NO : If out of balance, balance as necessary. If
                                                          Q: Is the coil spring in good condition?
         excessively worn, replace as necessary and
                                                             YES : Go to Step 5.
         go to Step5.
                                                             NO : Replace it, then go to Step 5.

STEP2. Check the wheel alignment.
                                                          STEP 5. Check symptoms.
Q: Is the wheel alignment correct?
                                                          Q: Is the malfunction eliminated?
   YES : Go to Step 3.
                                                             YES : Return to Step 1.
   NO : Adjust it, then go to Step 5.
                                                             NO : This diagnosis complete.




                                    TSB Revision
33A-4                                         FRONT SUSPENSION
                                        FRONT SUSPENSION DIAGNOSIS


INSPECTION PROCEDURE 2: Excessive Body Rolling

DIAGNOSIS                                             STEP 2. Check for strut assembly damage.
                                                      Q: Is the strut assembly in good condition?
STEP 1. Check for broken or deteriorated                 YES : Go to Step 3.
stabilizer bar.                                          NO : Replace it, then go to Step 3.
Q: Is the stabilizer bar in good condition?
   YES : Go to Step 2.                                STEP 3. Check symptoms.
   NO : Replace it, then go to Step 3.
                                                      Q: Is the malfunction eliminated?
                                                         YES : Return to Step 1.
                                                         NO : This diagnosis complete.



INSPECTION PROCEDURE 3: Poor Riding

DIAGNOSIS                                             STEP 2. Check for broken or deteriorated coil
                                                      spring(s).
STEP 1. Check for improper tire inflation             Q: Is the coil spring(s) broken or deteriorated?
pressure.                                                YES : Replace it, then go to Step 4.
Refer to GROUP 31, On-vehicle Service - Tire             NO : Go to Step 3.
Inflation Pressure Check P.31-6.
Q: Is the tire inflation correct?                     STEP 3. Check for strut assembly damage.
   YES : Go to Step 2.
                                                      Q: Is the strut assembly damaged?
   NO : Adjust it, then go to Step 4.
                                                         YES : Replace it, then go to Step 4.


                                                      STEP 4. Check symptoms.
                                                      Q: Is the malfunction eliminated?
                                                         YES : Return to Step 1.
                                                         NO : This diagnosis complete.



INSPECTION PROCEDURE 4: Unequal Ride Height

DIAGNOSIS                                             STEP 2. Check symptoms.
                                                      Q: Is the malfunction eliminated?
STEP 1. Check for broken or deteriorated coil            YES : Return to Step 1.
spring(s).                                               NO : This diagnosis complete.
Q: Is the coil spring(s) broken or deteriorated?
   YES : Replace it, then go to Step 2.
   NO : Go to Step 2.




                                   TSB Revision
                                               FRONT SUSPENSION                                            33A-5
                                                     SPECIAL TOOLS


INSPECTION PROCEDURE 5: Noise

DIAGNOSIS                                                   STEP 3. Check for broken coil spring.
                                                            Q: Is the coil spring broken?
STEP 1. Check for lack of lubrication.                         YES : Replace it, then go to Step 5.
Q: Is lubrication inadequate?                                  NO : Go to Step 4.
   YES : Lubricate it, then go to Step 5.
   NO : Go to Step 2.                                       STEP 4. Check for strut assembly damage.
                                                            Q: Is the strut assembly damaged?
STEP 2. Check the tightened parts for looseness                YES : Replace it, then go to Step 5.
as well as the bushings for wear.                              NO : Go to Step 5.
Q: Are the tightened parts and bushings in good
   condition?                                               STEP 5. Check symptoms.
   YES : Go to Step 3.
   NO : Replace it, then go to Step 5.                      Q: Is the malfunction eliminated?
                                                               YES : Return to Step 1.
                                                               NO : This diagnosis complete.




                                           SPECIAL TO O LS
                                                                                                         M1332000600060

TOOL                         TOOL NUMBER AND              SUPERSESSION               APPLICATION
                             NAME
                             MB991004                     MB991004-01 or General     Wheel alignment
                             Wheel alignment gauge        service tool               measurement
                             attachment

                MB991004


                             MB991176                     General service tool       Strut disassembly and
                             Spring seat holder                                      assembly


                MB991176


                             



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