Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2003-2005 GR00004300-33A
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33A-1
GROUP 33A
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 33A-2 DISASSEMBLY AND ASSEMBLY . . . . . . . 33A-10
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 33A-12
FRONT SUSPENSION DIAGNOSIS . 33A-3
INTRODUCTION TO FRONT LOWER ARM . . . . . . . . . . . . . . . . . . . 33A-13
SUSPENSION DIAGNOSIS . . . . . . . . . . . . 33A-3 REMOVAL AND INSTALLATION . . . . . . . . 33A-13
FRONT SUSPENSION DIAGNOSIS INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 33A-14
TROUBLESHOOTING STRATEGY . . . . . . 33A-3 BALL JOINT DUST COVER
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 33A-3 REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 33A-15
SYMPTOM PROCEDURES . . . . . . . . . . . . 33A-3 LOWER ARN REAR BUSHING
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 33A-15
SPECIAL TOOLS. . . . . . . . . . . . . . . . 33A-5
STABILIZER BAR. . . . . . . . . . . . . . . . 33A-16
ON-VEHICLE SERVICE. . . . . . . . . . . 33A-6 REMOVAL AND INSTALLATION . . . . . . . . 33A-16
FRONT WHEEL ALIGNMENT CHECK INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 33A-17
AND ADJUSTMENT . . . . . . . . . . . . . . . . . . 33A-6
BALL JOINT DUST COVER CHECK . . . . . 33A-8 SPECIFICATIONS . . . . . . . . . . . . . . . 33A-17
FASTENER TIGHTENING
STRUT ASSEMBLY. . . . . . . . . . . . . . 33A-9 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 33A-17
REMOVAL AND INSTALLATION . . . . . . . . 33A-9 GENERAL SPECIFICATIONS . . . . . . . . . . 33A-18
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 33A-9 SERVICE SPECIFICATIONS . . . . . . . . . . . 33A-18
COMPONENT IDENTIFICATION . . . . . . . . 33A-18
33A-2 FRONT SUSPENSION
GENERAL DESCRIPTION
.
GENERAL DESCRIPTION
M1332000100117
FRONT SUSPENSION
The front suspension is MacPherson strut type with
coil springs and compression rod. Anti-dive geometry
ensures excellent driving stability while negative off-
set geometry provides good braking stability. The off-
set coil spring ensures optimum riding comfort.
CONSTRUCTION DIAGRAM
FRONT CROSSMEMBER
STRUT ASSEMBLY
STABILIZER BAR
CENTER MEMBER
LOWER ARM AC001077AB
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FRONT SUSPENSION
FRONT SUSPENSION DIAGNOSIS
33A-3
FRONT SUSPENSION DIAGNOSIS
INTRODUCTION TO FRONT SUSPENSION DIAGNOSIS
M1332009000151
If the front suspension is faulty, the vehicle will not
run straightforward or noise will occur. Incorrect
wheel alignment, malfunction of strut assembly, sta-
bilizer bar, coil spring, or worn or out-of-balance tires
can cause these problems.
FRONT SUSPENSION DIAGNOSIS TROUBLESHOOTING STRATEGY
M1332009100147
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find and repair the malfunction by following the
front suspension fault. Symptom Chart and Symptom Procedures.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1332009400159
SYMPTOMS INSPECTION REFERENCE PAGE
PROCEDURE
Steering wheel is heavy, vibrates or pulls to one side 1 P.33A-3
Excessive body rolling 2 P.33A-4
Poor riding 3 P.33A-4
Unequal ride height 4 P.33A-4
Noise 5 P.33A-5
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Steering Wheel is Heavy, Vibrates or Pulls to One Side
DIAGNOSIS STEP 3. Check the ball joint.
Q: Is the ball joint in good condition?
STEP 1. Check the tires. YES : Go to Step 4.
Refer to GROUP 31, Diagnosis P.31-2. NO : Replace it, then go to Step 5.
Q: Are the tires at normal condition?
YES : Replace as necessary, then go to Step 2. STEP4. Check the coil spring.
NO : If out of balance, balance as necessary. If
excessively worn, replace as necessary and Q: Is the coil spring in good condition?
go to Step5. YES : Go to Step 5.
NO : Replace it, then go to Step 5.
STEP2. Check the wheel alignment.
STEP 5. Check symptoms.
Q: Is the wheel alignment correct?
YES : Go to Step 3. Q: Is the malfunction eliminated?
NO : Adjust it, then go to Step 5. YES : This diagnosis is complete.
NO : Return to Step 1.
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33A-4 FRONT SUSPENSION
FRONT SUSPENSION DIAGNOSIS
INSPECTION PROCEDURE 2: Excessive Body Rolling
DIAGNOSIS STEP 2. Check for strut assembly damage.
Q: Is the strut assembly in good condition?
STEP 1. Check for broken or deteriorated YES : Go to Step 3.
stabilizer bar. NO : Replace it, then go to Step 3.
Q: Is the stabilizer bar in good condition?
YES : Go to Step 2. STEP 3. Check symptoms.
NO : Replace it, then go to Step 3.
Q: Is the malfunction eliminated?
YES : This diagnosis is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 3: Poor Riding
DIAGNOSIS STEP 2. Check for broken or deteriorated coil
spring(s).
STEP 1. Check for improper tire inflation Q: Is the coil spring(s) broken or deteriorated?
pressure. YES : Replace it, then go to Step 4.
Refer to GROUP 31, On-vehicle Service - Tire Infla- NO : Go to Step 3.
tion Pressure Check P.31-7.
Q: Is the tire inflation correct? STEP 3. Check for strut assembly damage.
YES : Go to Step 2.
NO : Adjust it, then go to Step 4. Q: Is the strut assembly damaged?
YES : Replace it, then go to Step 4.
STEP 4. Check symptoms.
Q: Is the malfunction eliminated?
YES : This diagnosis is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 4: Unequal Ride Height
DIAGNOSIS STEP 2. Check symptoms.
Q: Is the malfunction eliminated?
STEP 1. Check for broken or deteriorated coil YES : This diagnosis is complete.
spring(s). NO : Return to Step 1.
Q: Is the coil spring(s) broken or deteriorated?
YES : Replace it, then go to Step 2.
NO : Go to Step 2.
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FRONT SUSPENSION
SPECIAL TOOLS
33A-5
INSPECTION PROCEDURE 5: Noise
DIAGNOSIS STEP 3. Check for broken coil spring.
Q: Is the coil spring broken?
STEP 1. Check for lack of lubrication. YES : Replace it, then go to Step 5.
Q: Is lubrication inadequate? NO : Go to Step 4.
YES : Lubricate it, then go to Step 5.
NO : Go to Step 2.
STEP 4. Check for strut assembly damage.
Q: Is the strut assembly damaged?
STEP 2. Check the tightened parts for looseness YES : Replace it, then go to Step 5.
as well as the bushings for wear. NO : Go to Step 5.
Q: Are the tightened parts and bushings in good
condition? STEP 5. Check symptoms.
YES : Go to Step 3.
NO : Replace it, then go to Step 5. Q: Is the malfunction eliminated?
YES : This diagnosis is complete.
NO : Return to Step 1.
SPECIAL TOOLS
M1332000600145
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MB991004 MB991004-01 or General Wheel alignment
Wheel alignment gauge service tool measurement
attachment
MB991004
MB991176 General service tool Strut disassembly and
Spring seat holder assembly
MB991176
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