Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse & Spyder 2003-2005 GR00007400-42
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42-1
GROUP 42
CONTENTS
HOOD. . . . . . . . . . . . . . . . . . . . . 42-5 WINDSHIELD . . . . . . . . . . . . . . . . . 42-14
REMOVAL AND INSTALLATION. . . . . . 42-14
BODY DIAGNOSIS . . . . . . . . . . . . 42-5
INTRODUCTION TO HOOD DIAGNOSIS 42-5 QUARTER WINDOW GLASS . . . . 42-20
HOOD DIAGNOSTIC TROUBLESHOOTING REMOVAL AND INSTALLATION. . . . . . 42-20
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-5
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-5 LIFTGATE WINDOW GLASS. . . . . 42-23
SYMPTOM PROCEDURES . . . . . . . . . 42-5 REMOVAL AND INSTALLATION. . . . . . 42-23
HOOD. . . . . . . . . . . . . . . . . . . . . . . 42-7
QUARTER WINDOW GLASS AND
REMOVAL AND INSTALLATION . . . . . 42-7
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-8 REGULATOR ASSEMBLY . . . 42-26
FENDER. . . . . . . . . . . . . . . . . . . 42-9 GENERAL DESCRIPTION . . . . . . . 42-26
REMOVAL AND INSTALLATION . . . . . 42-9
WINDOW GLASS DIAGNOSIS . . . 42-26
INTRODUCTION TO WINDOW GLASS
FUEL FILLER LID . . . . . . . . . . . 42-10 DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-26
REMOVAL AND INSTALLATION . . . . . 42-10 WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . 42-26
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-26
STRUT TOWER BAR . . . . . . . . 42-11
SYMPTOM PROCEDURES . . . . . . . . . . 42-26
REMOVAL AND INSTALLATION . . . . . 42-11
POWER WINDOW DIAGNOSIS. . . 42-28
WINDOW GLASS . . . . . . . . . . . 42-12 INTRODUCTION TO POWER WINDOWS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-28
POWER WINDOWS DIAGNOSTIC
WINDOW GLASS DIAGNOSIS . . . 42-12
TROUBLESHOOTING STRATEGY . . . . 42-28
INTRODUCTION TO WINDOW GLASS
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-28
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-12
SYMPTOM PROCEDURES . . . . . . . . . . 42-29
WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . 42-12
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-12 ON-VEHICLE SERVICE . . . . . . . . . 42-37
SYMPTOM PROCEDURES . . . . . . . . . 42-12 QUARTER WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-37
SPECIAL TOOLS. . . . . . . . . . . . . . 42-13
QUARTER WINDOW GLASS AND
WINDOW GLASS . . . . . . . . . . . . . 42-13 REGULATOR ASSEMBLY. . . . . . . 42-39
GENERAL INFORMATION . . . . . . . . . . 42-13 REMOVAL AND INSTALLATION. . . . . . 42-39
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-40
Continued on next page
42-2
DOOR. . . . . . . . . . . . . . . . . . . . . 42-40 WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHER-STRIP 42-65
GENERAL DESCRIPTION . . . . . . 42-40 REMOVAL AND INSTALLATION. . . . . . 42-65
CENTRAL DOOR LOCKING SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-40 LIFTGATE . . . . . . . . . . . . . . . . 42-67
POWER WINDOW DIAGNOSIS . . 42-40 LIFTGATE DIAGNOSIS . . . . . . . . . 42-67
INTRODUCTION TO LIFTGATE
DOOR DIAGNOSIS . . . . . . . . . . . . 42-41 DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-67
DOOR DIAGNOSIS . . . . . . . . . . . . . . . . 42-41 LIFTGATE DIAGNOSTIC TROUBLESHOOTING
INTRODUCTION TO GLASS AND DOOR STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-67
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-41 SYMPTOM CHART . . . . . . . . . . . . . . . . 42-67
GLASS AND DOOR DIAGNOSTIC SYMPTOM PROCEDURES . . . . . . . . . . 42-68
TROUBLESHOOTING STRATEGY . . . 42-41
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-41
SPECIAL TOOL . . . . . . . . . . . . . . . 42-68
SYMPTOM PROCEDURES . . . . . . . . . 42-41
HOW TO LOCATE WIND NOISES . . . . 42-44
LIFTGATE. . . . . . . . . . . . . . . . . . . . 42-69
REMOVAL AND INSTALLATION. . . . . . 42-69
SPECIAL TOOLS. . . . . . . . . . . . . . 42-45
LIFTGATE HANDLE AND LATCH. 42-70
ON-VEHICLE SERVICE. . . . . . . . . 42-46
REMOVAL AND INSTALLATION. . . . . . 42-70
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-46
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-71
DOOR WINDOW GLASS ADJUSTMENT 42-47
DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-52
LIFTGATE TRIM AND WATERPROOF
FILM . . . . . . . . . . . . . . . . . . . . . . . . 42-72
DOOR OUTSIDE HANDLE PLAY CHECK 42-52
REMOVAL AND INSTALLATION. . . . . . 42-72
CIRCUIT BREAKER (INCORPORATED IN THE
POWER WINDOW MOTOR) INSPECTION 42-52
TRUNK LID. . . . . . . . . . . . . . . . 42-74
DOOR ASSEMBLY . . . . . . . . . . . . 42-53
REMOVAL AND INSTALLATION . . . . . 42-53 TRUNK LID DIAGNOSIS . . . . . . . . 42-74
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-53
INTRODUCTION TO TRUNK LID
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-74
DOOR TRIM AND WATERPROOF TRUNK LID DIAGNOSTIC
FILM . . . . . . . . . . . . . . . . . . . . . . . . 42-54 TROUBLESHOOTING STRATEGY . . . . 42-74
REMOVAL AND INSTALLATION . . . . . 42-54
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-74
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-56
SYMPTOM PROCEDURES . . . . . . . . . . 42-74
DOOR GLASS AND REGULATOR 42-57
TRUNK LID . . . . . . . . . . . . . . . . . . . 42-76
REMOVAL AND INSTALLATION . . . . . 42-57
REMOVAL AND INSTALLATION. . . . . . 42-76
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-61
TRUNK LID LOCK RELEASE HANDLE
DOOR HANDLE AND LATCH. . . . 42-62 AND CABLE . . . . . . . . . . . . . . . . . . 42-78
REMOVAL AND INSTALLATION . . . . . 42-62
REMOVAL AND INSTALLATION. . . . . . 42-78
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-63
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-79
Continued on next page
42-3
KEYLESS ENTRY SYSTEM . . . 42-81 ON VEHICLE SERVICE . . . . . . . . . 42-111
CONVERTIBLE TOP FIT
GENERAL DESCRIPTION . . . . . . 42-81 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-111
WATER LEAK TEST . . . . . . . . . . . . . . . 42-111
KEYLESS ENTRY SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . 42-81 CONVERTIBLE TOP ASSEMBLY . 42-112
REMOVAL AND INSTALLATION. . . . . . 42-112
SPECIAL TOOLS. . . . . . . . . . . . . . 42-81
TOPSTACK DRIVE MOTOR . . . . . 42-114
ON-VEHICLE SERVICE. . . . . . . . . 42-81 REMOVAL AND INSTALLATION. . . . . . 42-114
HOW TO REPLACE THE TRANSMITTER INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-115
BATTERY . . . . . . . . . . . . . . . . . . . . . . . 42-81
ENABLING/DISABLING THE ANSWERBACK TOPSTAK LATCH ASSEMBLY . . . 42-115
FUNCTION . . . . . . . . . . . . . . . . . . . . . . 42-82 REMOVAL AND INSTALLATION. . . . . . 42-115
SECRET CODE REGISTRATION
METHOD . . . . . . . . . . . . . . . . . . . . . . . . 42-84 TOPSTACK No.1 BOW . . . . . . . . . 42-116
REMOVAL AND INSTALLATION. . . . . . 42-116
SUNROOF ASSEMBLY. . . . . . . 42-85
TOPSTACK No.2 AND No.3
GENERAL DESCRIPTION . . . . . . 42-85 BOWS . . . . . . . . . . . . . . . . . . . . . . . 42-117
REMOVAL AND INSTALLATION. . . . . . 42-117
SUNROOF DIAGNOSIS . . . . . . . . 42-85
TOPSTACK No.4 BOW . . . . . . . . . 42-118
SPECIAL TOOLS. . . . . . . . . . . . . . 42-85 REMOVAL AND INSTALLATION. . . . . . 42-118
ON-VEHICLE SERVICE. . . . . . . . . 42-86 TOPSTACK No.5 BOW . . . . . . . . . 42-119
WATER TEST . . . . . . . . . . . . . . . . . . . . 42-86 REMOVAL AND INSTALLATION. . . . . . 42-119
SUNROOF FIT ADJUSTMENT . . . . . . . 42-86
OPERATION CHECK . . . . . . . . . . . . . . 42-87 TOPSTACK FRONT RAIL AND
CENTER RAIL . . . . . . . . . . . . . . . . 42-120
SUNROOF ASSEMBLY. . . . . . . . . 42-90 REMOVAL AND INSTALLATION. . . . . . 42-120
REMOVAL AND INSTALLATION . . . . . 42-90 DISASSEMBLY AND ASSEMBLY . . . . . 42-121
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-92
DISASSEMBLY AND ASSEMBLY. . . . . 42-93 TOPSTACK REAR RAIL . . . . . . . . 42-122
REMOVAL AND INSTALLATION. . . . . . 42-122
CONVERTIBLE TOP . . . . . . . . . 42-94 DISASSEMBLY AND ASSEMBLY . . . . . 42-123
GENERAL DESCRIPTION . . . . . . TOPSTACK CONTROL LINK
42-94
ASSEMBLY . . . . . . . . . . . . . . . . . . 42-124
REMOVAL AND INSTALLATION. . . . . . 42-124
CONVERTIBLE TOP
DIAGNOSIS . . . . . . . . . . . . . . . . . . 42-94
TOPSTACK SIDE STAY PADS . . . 42-126
INTRODUCTION TO ELECTRIC
CONVERTIBLE TOP DIAGNOSIS . . . . 42-94 REMOVAL AND INSTALLATION. . . . . . 42-126
ELECTRIC CONVERTIBLE TOP
DIAGNOSTIC TROUBLESHOOTING TOP COVER ASSEMBLY . . . . . . . 42-128
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-94 REMOVAL AND INSTALLATION. . . . . . 42-128
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-95
Continued on next page
42-4
TOPSTACK WELL. . . . . . . . . . . . . 42-130 TOPSTAK RAIL WEATHERSTRIP 42-136
REMOVAL AND INSTALLATION . . . . . 42-130 REMOVAL AND INSTALLATION. . . . . . 42-136
HEADLINER. . . . . . . . . . . . . . . . . . 42-131 CONVERTIBLE TOP SWITCH . . . . 42-137
REMOVAL AND INSTALLATION . . . . . 42-131 REMOVAL AND INSTALLATION. . . . . . 42-137
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-137
BALANCE LINK. . . . . . . . . . . . . . . 42-132
REMOVAL AND INSTALLATION . . . . . 42-132 CONVERTIBLE TOP CONTROL
MODULE. . . . . . . . . . . . . . . . . . . . . 42-138
CONVERTIBLE TOP BYPASS REMOVAL AND INSTALLATION. . . . . . 42-138
SWITCH . . . . . . . . . . . . . . . . . . . . . 42-133
REMOVAL AND INSTALLATION . . . . . 42-133 SPECIFICATIONS . . . . . . . . . . 42-139
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-133
FASTENER TIGHTENING
TOPSTACK FRONT HEADER LATCH SPECIFICATIONS . . . . . . . . . . . . . 42-139
RECEIVER . . . . . . . . . . . . . . . . . . . 42-134
REMOVAL AND INSTALLATION . . . . . 42-134 SERVICE SPECIFICATIONS . . . . . 42-140
FRONT ROOF WEATHER-STRIP. 42-135 SEALANTS . . . . . . . . . . . . . . . . . . . 42-140
REMOVAL AND INSTALLATION . . . . . 42-135
COMPONENT IDENTIFICATIONS. 42-140
BODY
HOOD
42-5
.
HOOD
BODY DIAGNOSIS
INTRODUCTION TO HOOD DIAGNOSIS
M1421005800114
Wind noise at the hood may be caused by improper
hood adjustment.
HOOD DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1421005900092
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
hood fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1421006000070
SYMPTOMS INSPECTION REFERENCE PAGE
PROCEDURE
Difficult locking and unlocking 1 P.42-5
Uneven body clearance 2 P.42-6
Uneven height 3 P.42-6
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS STEP 3. Check for proper lubrication of release
cable.
STEP 1. Check the release cable routing Q: Is the release cable properly lubricated?
condition. YES : Go to Step 4.
Q: Is the release cable routing condition good? NO : Lubricate, then go to Step 4.
YES : Go to Step 2.
NO : Repair it, then go to Step 4.
STEP 4. Check symptoms.
Q: Does the hood lock operate easily?
STEP 2. Check the engagement of the hood latch YES : This diagnosis is complete.
and hood striker. NO : Return to Step 1.
Q: Are the hood latch and hood striker engaged
correctly?
YES : Go to Step 3.
NO : Adjust it. Refer to P.42-7. Then go to Step 4.
TSB Revision
42-6 BODY
HOOD
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS STEP 2. Check symptoms.
Q: Is the clearance with the body even?
STEP 1. Check the hood installation condition. YES : This diagnosis is complete.
Q: Is the hood installation in good condition? NO : Return to Step 1.
YES : Go to Step 2.
NO : Adjust it. Refer to P.42-7. Then go to Step 2.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS STEP 2. Check symptoms.
Q: Are the hood and body height even?
STEP 1. Check the hood bumper height. YES : This diagnosis is complete.
Q: Is the hood bumper height proper? NO : Return to Step 1.
YES : Go to Step 2.
NO : Adjust it. Refer to P.42-7. Then go to Step2.
TSB Revision
BODY
HOOD
42-7
HOOD
REMOVAL AND INSTALLATION
M1421001600066
7
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