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GR00004300-23C


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                                                                                                                                       23C-1


                                                        GROUP 23C


                                   AUTOMATIC
                                   TRANSAXLE
                                   OVERHAUL
                                    
                                                          CONTENTS

GENERAL DESCRIPTION. . . . . . . . .                     23C-2    SECOND BRAKE . . . . . . . . . . . . . . . . 23C-67
                                                                     DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-67
SPECIAL TOOLS. . . . . . . . . . . . . . . .             23C-4
                                                                  DIRECT PLANETARY CAREER . . . . 23C-68
TRANSAXLE . . . . . . . . . . . . . . . . . . .          23C-8       DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-68
   DISASSEMBLY AND ASSEMBLY . . . . . . .                 23C-8
                                                                  DIFFERENTIAL. . . . . . . . . . . . . . . . . . 23C-72
OIL PUMP . . . . . . . . . . . . . . . . . . . . . 23C-53            DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-72
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-53
                                                                  VALVE BODY . . . . . . . . . . . . . . . . . . . 23C-75
UNDERDRIVE CLUTCH AND INPUT                                          DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-75
SHAFT . . . . . . . . . . . . . . . . . . . . . . . .   23C-54
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-54   REDUCTION BRAKE PISTON . . . . . . 23C-79
                                                                     DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-79
REVERSE AND OVERDRIVE
CLUTCH . . . . . . . . . . . . . . . . . . . . . .      23C-57    DRIVE SHAFT OIL SEAL . . . . . . . . . . 23C-80
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-57      DISASSEMBLY AND ASSEMBLY . . . . . . .                             23C-80

DIRECT CLUTCH. . . . . . . . . . . . . . . .            23C-61    SPECIFICATIONS . . . . . . . . . . . . . . . 23C-82
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-61      FASTENER TIGHTENING
                                                                     SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .              23C-82
PLANETARY GEAR . . . . . . . . . . . . .                23C-64       GENERAL SPECIFICATIONS . . . . . . . . . .                         23C-82
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-64      SERVICE SPECIFICATIONS . . . . . . . . . . .                       23C-83
                                                                     VALVE BODY SPRING IDENTIFICATION
LOW-REVERSE BRAKE . . . . . . . . . .                   23C-66       TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    23C-83
   DISASSEMBLY AND ASSEMBLY . . . . . . .                23C-66      ADJUSTING PLATE, SNAP RING AND
                                                                     SPACERS . . . . . . . . . . . . . . . . . . . . . . . . . .        23C-84
                                                                     SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . .         23C-86
23C-2                            AUTOMATIC TRANSAXLE OVERHAUL 
                                               GENERAL DESCRIPTION

                                GENERAL DESCRIPTION
                                                                                                    M1233000100588
This automatic transaxle is made up of the following main parts.
The torque converter employs a 3 element, 1 step, 2 phase lock-up clutch.
The gear train is made up of 4 multi-plate clutches, 2 multi-plate brakes, 2 planetary gears, band type brake
and 2 one-way clutch made up of a sun gear, carrier, pinion gear and annulus gear.
The cases consist of a converter housing, transaxle case, rear cover and a valve body cover.
Parts related to oil pressure regulation are the oil pump, which pressurizes the oil; the regulator, which con-
trols the pressure setting; the solenoid valves, which change the oil pressure with electrical signals; the pres-
sure control valve, which controls the oil pressure coming from the solenoid valve that affects each clutch and
brake; each kind OD valve, which carry out the retention of the oil pressure through the lines; and finally the
valve body, which houses all the valves.

SECTIONAL VIEW




                                                                                                    AK403256




                                   TSB Revision
                                     AUTOMATIC TRANSAXLE OVERHAUL 
                                                         GENERAL DESCRIPTION
                                                                                                                            23C-3
HYDRAULIC CIRCUIT


                           1         2                   3                  4               5                 6        7
                                 8              9                 10                  11             14 12        13
           15
                                                                                                                           18

                                          16                 17



                      19
                                               20


                21                   22             23                 24              25                26

                            27                  28                29                  30        31                32



            33
                           34                                                         35



      36             38
                                     39              40
      37

                                                                                                                       AK403608 AB

1.  REVERSE CLUTCH                                                              22.   LOW-REVERSE PRESSURE CONTROL VALVE
2.  LOW-REVERSE BRAKE                                                           23.   SECOND PRESSURE CONTROL VALVE
3.  SECOND BRAKE                                                                24.   UNDERDRIVE PRESSURE CONTROL VALVE
4.  UNDERDRIVE CLUTCH                                                           25.   OVERDRIVE PRESSURE CONTROL VALVE
5.  OVERDRIVE CLUTCH                                                            26.   REDUCTION PRESSURE CONTROL VALVE
6.  REDUCTION CLUTCH                                                            27.   TORQUE CONVERTER CLUTCH CONTROL
7.  DIRECT CLUTCH                                                                     SOLENOID VALVE
8.  LOW-REVERSE ACCUMULATOR                                                     28.   LOW-REVERSE SOLENOID VALVE
9.  SECOND ACCUMULATOR                                                          29.   SECOND SOLENOID VALVE
10. UNDERDRIVE ACCUMULATOR                                                      30.   UNDERDRIVE SOLENOID VALVE
11. OVERDRIVE ACCUMULATOR                                                       31.   OVERDRIVE SOLENOID VALVE
12. REDUCTION ACCUMULATOR                                                       32.   REDUCTION SOLENOID VALVE
13. DIRECT CLUTCH                                                               33.   TORQUE CONVERTER PRESSURE CONTROL
14. CHECK BALL                                                                        VALVE
15. TORQUE CONVERTER CLUTCH                                                     34.   REGULATOR VALVE
16. FAIL-SAFE VALVE A                                                           35.   MANUAL VALVE
17. FAIL-SAFE VALVE B                                                           36.   OIL FILTER
18. FAIL-SAFE VALVE C                                                           37.   OIL PAN
19. TORQUE CONVERTER CLUTCH CONTROL                                             38.   OIL PUMP
    VALVE                                                                       39.   RELIEF VALVE
20. SWITCHING VALVE                                                             40.   OIL STRAINER
21. COOLER




                                          TSB Revision
23C-4      AUTOMATIC TRANSAXLE OVERHAUL 
                              SPECIAL TOOLS

                 SPECIAL TOOLS
                                                                    M1233000600505

TOOL    TOOL NUMBER AND            SUPERSESSION   APPLICATION
        NAME
        MD998333                   MD998333-01    Removal of oil pump
        Oil pump remover




        MD999577                   MD999577       Removal and installation
        Spring compressor                         of one-way clutch inner
                                                  race snap ring




        MD998924                   MD998924-01    Use with spring
        Spring compressor                         compressor
        retainer




        MB991633                   MB991633-01    Adjustment of reduction
        Reduction brake set                       brake piston




        MD998412                   MD998412       Installation of transfer
        Guide                                     drive gear and oil pump




        MB991445                   -              Installation of differential
        Bushing remover and                       taper roller bearing outer
        installer base                            race




        MB991632                   MB991632-01    Measurement of reaction
        Clearance dummy plate                     plate low-reverse brake
                                                  and second brake end
                                                  play




             TSB Revision
       AUTOMATIC TRANSAXLE OVERHAUL 
                            SPECIAL TOOLS
                                                                               23C-5
TOOL   TOOL NUMBER AND              SUPERSESSION           APPLICATION
       NAME
       MD998913                     MD998913-01            Measurement of
       Dial gauge extension                                low-reverse brake end
                                                           play




       MB990938                     MB990938-01            



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