Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse 2006 GR00004600-15
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15-1
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 15-2 REMOVAL AND INSTALLATION
<3.8L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 15-14
INTAKE AND EXHAUST DIAGNOSIS 15-2 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-16
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 15-2
TROUBLESHOOTING STRATEGY . . . . . . 15-2
EXHAUST MANIFOLD . . . . . . . . . . . . 15-17
REMOVAL AND INSTALLATION
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 15-2
<2.4L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 15-17
SYMPTOM PROCEDURES . . . . . . . . . . . . 15-2
REMOVAL AND INSTALLATION
<3.8L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 15-19
SPECIAL TOOLS. . . . . . . . . . . . . . . . 15-3 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 15-22
AIR CLEANER . . . . . . . . . . . . . . . . . . 15-4 EXHAUST PIPE AND MAIN
REMOVAL AND INSTALLATION MUFFLER . . . . . . . . . . . . . . . . . . . . . . 15-23
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . . . . 15-4
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION <2.4L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 15-23
<3.8L ENGINE> . . . . . . . . . . . . . . . . . . . . . 15-5
REMOVAL AND INSTALLATION
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 15-6 <3.8L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 15-24
INTAKE MANIFOLD PLENUM . . . . . 15-7 SPECIFICATIONS . . . . . . . . . . . . . . . 15-25
REMOVAL AND INSTALLATION FASTENER TIGHTENING
<3.8L ENGINE> . . . . . . . . . . . . . . . . . . . . . 15-7 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 15-25
SERVICE SPECIFICATION . . . . . . . . . . . . 15-27
INTAKE MANIFOLD . . . . . . . . . . . . . 15-10 SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . 15-27
REMOVAL AND INSTALLATION
<2.4L ENGINE> . . . . . . . . . . . . . . . . . . . . . 15-10
15-2 INTAKE AND EXHAUST
GENERAL DESCRIPTION
GENERAL DESCRIPTION
M1151000100639
The exhaust pipe is divided into four parts.
INTAKE AND EXHAUST DIAGNOSIS
INTRODUCTION
M1151006900343
Intake leaks usually create driveability issues that
are not obviously related to the intake system.
Exhaust leaks or abnormal noise is caused by
cracks, gaskets and fittings, or by exhaust pipe or
muffler damage due to impacts during travel. The
exhaust leaks from these sections and causes the
exhaust noise to increase. There may be cases
when the system contacts the body and vibration
noise is generated.
TROUBLESHOOTING STRATEGY
M1151007000343
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find an 3. Find the malfunction by following the Symptom
intake or exhaust system fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1151007100340
SYMPTOM INSPECTION PROCEDURE REFERENCE PAGE
Exhaust Leakage 1 P.15-2
Abnormal Noise 2 P.15-3
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Exhaust Leakage
DIAGNOSIS STEP 2. Check the gasket for cracks, damage.
Q: Is the gasket damaged?
STEP 1. Start the engine. Have an assistant stay YES : Replace the gasket, then go to Step 1.
in the driver's seat. Raise the vehicle on a hoist. NO : Go to Step 3.
Have the assistant rev the engine while
searching for exhaust leaks.
STEP 3. Check for loosening in each coupling
Q: Is the exhaust leaking? section.
YES : Go to Step 2.
Q: Is there any loosening in any section?
NO : The procedure is complete.
YES : Tighten, then go to Step 1.
NO : There is no action to be taken.
TSB Revision
INTAKE AND EXHAUST
SPECIAL TOOLS
15-3
INSPECTION PROCEDURE 2: Abnormal Noise
DIAGNOSIS STEP 4. Check for interference of the pipes and
muffler with the body.
STEP 1. Start the engine. Have an assistant stay Q: Are the pipes and muffler interfering with the
in the drivers seat. Raise the vehicle on a hoist. body?
Have the assistant rev the engine while YES : Repair, then go to Step 1.
searching for exhaust leaks. NO : Go to Step 5.
Q: Is any abnormal noise generated?
YES : Go to Step 2. STEP 5. Check the heat protectors.
NO : The procedure is complete.
Q: Are any heat protectors loose or damaged?
YES : Tighten or replace, then go to Step 1.
STEP 2. Check for missing parts in the muffler. NO : Go to Step 6.
Tap the muffler lightly to check for loose baffles,
etc. STEP 6. Check the pipes and muffler for damage.
Q: Are there any missing parts in the muffler?
Q: Are the pipes and muffler damaged?
YES : Replace, then go to Step 1.
YES : Replace, then go to Step 1.
NO : Go to Step 3.
NO : There is no action to be taken.
STEP 3. Check the hanger for cracks.
Q: Is the hanger cracked?
YES : Replace, then go to Step 1.
NO : Go to Step 4.
SPECIAL TOOLS
M1151000600571
TOOL TOOL NUMBER AND SUPERSESSION APPLICATION
NAME
MD998412 MD998412 Installation of intake
Guide manifold plenum
MB991953 - Removal and installation
Oxygen sensor wrench of heated oxygen sensor
B991953
MD998770 MD998770-01 or General Removal and installation
Oxygen sensor wrench service tool of heated oxygen sensor
TSB Revision
15-4 INTAKE AND EXHAUST
AIR CLEANER
AIR CLEANER
REMOVAL AND INSTALLATION <2.4L ENGINE>
M1151002100925
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