Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Eclipse & Spyder 2000-2006 Approved Mitsubishi Eclipse 2006 GR00005400-42
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42-1
GROUP 42
BODY
CONTENTS
HOOD. . . . . . . . . . . . . . . . . . . . . 42-4 WINDOW GLASS. . . . . . . . . . . 42-12
BODY DIAGNOSIS . . . . . . . . . . . . 42-4 GENERAL. . . . . . . . . . . . . . . . . . . . 42-12
INTRODUCTION TO HOOD DIAGNOSIS 42-4
HOOD DIAGNOSTIC TROUBLESHOOTING WINDOW GLASS DIAGNOSIS . . . 42-14
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-4
INTRODUCTION TO WINDOW GLASS
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-4
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-14
SYMPTOM PROCEDURES . . . . . . . . . 42-4
WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . 42-14
ON-VEHICLE SERVICE. . . . . . . . . 42-5 WINDOW GLASS DIAGNOSTIC TROUBLE
ADJUSTMENT OF CLEARANCE AROUND SYMPTOM CHART . . . . . . . . . . . . . . . . 42-14
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 42-5 SYMPTOM PROCEDURES . . . . . . . . . . 42-14
ALIGNMENT OF HOOD LATCH AND
STRIKER . . . . . . . . . . . . . . . . . . . . . . . . 42-6 SPECIAL TOOL . . . . . . . . . . . . . . . 42-14
ADJUSTMENT OF HOOD HEIGHT . . . 42-6
WINDSHIELD . . . . . . . . . . . . . . . . . 42-15
HOOD. . . . . . . . . . . . . . . . . . . . . . . 42-7
REMOVAL AND INSTALLATION. . . . . . 42-15
REMOVAL AND INSTALLATION . . . . . 42-7
QUARTER WINDOW GLASS . . . . 42-20
FENDER. . . . . . . . . . . . . . . . . . . 42-10 REMOVAL AND INSTALLATION. . . . . . 42-20
REMOVAL AND INSTALLATION . . . . . . . . 42-10
LIFTGATE WINDOW GLASS. . . . . 42-23
REMOVAL AND INSTALLATION. . . . . . 42-23
FUEL FILLER LID . . . . . . . . . . . 42-11
REMOVAL AND INSTALLATION . . . . . . . . 42-11
Continued on next page
STRUT TOWER BAR
<3.8L ENGINE> . . . . . . . . . . . . . 42-12
REMOVAL AND INSTALLATION . . . . . . . . 42-12
42-2
DOOR. . . . . . . . . . . . . . . . . . . . . 42-26 DOOR ASSEMBLY. . . . . . . . . . . . . 42-68
REMOVAL AND INSTALLATION. . . . . . 42-68
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-69
GENERAL DESCRIPTION . . . . . . 42-26
DOOR GLASS AND REGULATOR 42-70
CENTRAL DOOR LOCKING SYSTEM REMOVAL AND INSTALLATION. . . . . . 42-70
DIAGNOSIS . . . . . . . . . . . . . . . . . . 42-26 INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-71
POWER WINDOW DIAGNOSIS . . 42-27 DOOR HANDLE AND LATCH . . . . 42-72
INTRODUCTION TO POWER WINDOW REMOVAL AND INSTALLATION. . . . . . 42-72
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-27 INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-75
POWER WINDOW DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . 42-27
TROUBLE SYMPTOM CHART . . . . . . . 42-27
WINDOW GLASS RUNCHANNEL AND
SYMPTOM PROCEDURES . . . . . . . . . 42-28 DOOR OPENING WEATHERSTRIP 42-78
REMOVAL AND INSTALLATION. . . . . . 42-78
DOOR DIAGNOSIS . . . . . . . . . . . . 42-49
INTRODUCTION TO GLASS AND DOOR LIFTGATE . . . . . . . . . . . . . . . . 42-80
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-49
GLASS AND DOOR DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . 42-49
LIFTGATE DIAGNOSIS . . . . . . . . . 42-80
INTRODUCTION TO LIFTGATE
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-50
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-80
SYMPTOM PROCEDURES . . . . . . . . . 42-50
LIFTGATE DIAGNOSTIC TROUBLESHOOTING
HOW TO LOCATE WIND NOISE . . . . . 42-53
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-80
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-80
SPECIAL TOOLS. . . . . . . . . . . . . . 42-54 SYMPTOM PROCEDURES . . . . . . . . . . 42-80
ON-VEHICLE SERVICE. . . . . . . . . 42-56 SPECIAL TOOLS . . . . . . . . . . . . . . 42-81
FRONT DOOR FIT ADJUSTMENT . . . . 42-56
DOOR WINDOW GLASS ADJUSTMENT 42-58
POWER WINDOW TIMER FUNCTION
ON-VEHICLE SERVICE . . . . . . . . . 42-82
ADJUSTMENT OF CLEARANCE AROUND
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-64
LIFTGATE . . . . . . . . . . . . . . . . . . . . . . . 42-82
POWER WINDOW OPERATING CURRENT
ALIGNMENT OF LIFTGATE LATCH AND
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-64
LIFTGATE STRIKER . . . . . . . . . . . . . . . 42-82
POWER WINDOW RELAY CHECK . . . 42-64
ADJUSTMENT OF LIFTGATE HEIGHT. 42-83
POWER WINDOW CHECK . . . . . . . . . . 42-65
SHORT STROKE MECHANISM FULLY
CLOSED POSITION LEARNING LIFTGATE. . . . . . . . . . . . . . . . . . . . 42-84
PROCEDURE . . . . . . . . . . . . . . . . . . . . 42-65 REMOVAL AND INSTALLATION. . . . . . 42-84
CENTRAL DOOR LOCKING SYSTEM INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-87
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-65
FORGOTTEN KEY PREVENTION Continued on next page
FUNCTION CHECK. . . . . . . . . . . . . . . . 42-65
DOOR OUTSIDE HANDLE PLAY CHECK 42-66
DOOR INSIDE HANDLE PLAY CHECK 42-66
42-3
KEYLESS ENTRY SYSTEM . . . 42-88 ON-VEHICLE SERVICE . . . . . . . . . 42-98
WATER TEST . . . . . . . . . . . . . . . . . . . . 42-98
SUNROOF FIT ADJUSTMENT . . . . . . . 42-99
GENERAL DESCRIPTION . . . . . . 42-88 SUNROOF CHECK . . . . . . . . . . . . . . . . 42-99
SUNROOF TIMER FUNCTION CHECK 42-99
KEYLESS ENTRY SYSTEM ROOF LID GLASS OPERATION
DIAGNOSIS . . . . . . . . . . . . . . . . . . 42-88 CURRENT CHECK . . . . . . . . . . . . . . . . 42-100
SUNROOF OPERATION CHECK . . . . . 42-100
SPECIAL TOOL . . . . . . . . . . . . . . . 42-89
SUNROOF ASSEMBLY . . . . . . . . . 42-102
REMOVAL AND INSTALLATION. . . . . . 42-102
ON-VEHICLE SERVICE. . . . . . . . . 42-90 INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-104
KEYLESS ENTRY SYSTEM INSPECTION 42-90 DISASSEMBLY AND ASSEMBLY . . . . . 42-104
KEYLESS ENTRY SYSTEM TIMER LOCK
FUNCTION INSPECTION . . . . . . . . . . . 42-90
ENABLING/DISABLING THE ANSWERBACK LOOSE PANEL . . . . . . . . . . . . 42-105
FUNCTION . . . . . . . . . . . . . . . . . . . . . . 42-91
REMOVAL AND INSTALLATION . . . . . . . . 42-105
HOW TO REGISTER SECRET CODE . 42-93
TRANSMITTER . . . . . . . . . . . . . . . 42-96 SPECIFICATIONS . . . . . . . . . . 42-107
DISASSEMBLY AND ASSEMBLY. . . . . 42-96
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-97 FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . . 42-107
SUNROOF ASSEMBLY. . . . . . . 42-98
SERVICE SPECIFICATIONS . . . . . 42-108
GENERAL DESCRIPTION . . . . . . 42-98
SEALANT AND ADHESIVES. . . . . 42-108
SUNROOF DIAGNOSIS . . . . . . . . 42-98
COMPONENT IDENTIFICATIONS. 42-108
SPECIAL TOOLS. . . . . . . . . . . . . . 42-98
42-4 BODY
HOOD
HOOD
BODY DIAGNOSIS
INTRODUCTION TO HOOD DIAGNOSIS
M1421005800415
Wind noise at the hood may be caused by improper
hood adjustment.
HOOD DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1421005900371
Use these steps to plan your diagnostic strategy. If 2. Verify that the condition described by the
you follow them carefully, you will be sure that you customer exists.
have exhausted most of the possible ways to find a 3. Find the malfunction by following the Symptom
hood fault. Chart.
1. Gather information from the customer. 4. Verify malfunction is eliminated.
SYMPTOM CHART
M1421006000412
SYMPTOM INSPECTION REFERENCE PAGE
PROCEDURE
Difficult locking and unlocking 1 P.42-4
Uneven body clearance 2 P.42-5
Uneven height 3 P.42-5
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS STEP 3. Check for proper lubrication of release
cable.
STEP 1. Check that the release cable is routed Q: Is the release cable properly lubricated?
correctly. YES : Go to Step 4.
Q: Is the release cable routed correctly? NO : Lubricate, then go to Step 4.
YES : Go to Step 2.
NO : Re-route the release cable. Then go to Step
STEP 4. Retest the system.
4.
Q: Does the hood lock operate easily?
YES : The procedure is complete.
STEP 2. Check the engagement of the hood latch NO : Return to Step 1.
and hood striker.
Q: Are the hood latch and hood striker engaged
correctly?
YES : Go to Step 3.
NO : Adjust the hood latch (Refer to P.42-6).
Then go to Step 4.
TSB Revision
BODY
HOOD
42-5
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS STEP 2. Retest the system.
Q: Are the clearances between body panels even?
STEP 1. Check the clearance around the hood. YES : The procedure is complete.
Q: Is the clearance around the hood even? NO : Return to Step 1.
YES : Go to Step 2.
NO : Adjust the hood (Refer to P.42-5). Then go
to Step 2.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS STEP 2. Retest the system.
Q: Are the hood and body height even?
STEP 1. Check the hood damper height. YES : The procedure is complete.
Q: Is the hood damper height proper? NO : Return to Step 1.
YES : Go to Step 2.
NO : Adjust the hood damper (Refer to P.42-6).
Then go to Step2.
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND HOOD
M1421007200248
Detach the fender hole cover (Refer to GROUP 51, Windshield
Wiper P.51-13). Then loosen the hood hinge mounting nuts
and bolts as shown, and adjust the hood by moving it until the
clearance around it is even.
HOOD HINGE NOTE:
AC205079 AB
If the hood hinge mounting bolt washers are welded,
BOLT grind off the welding according to the procedure below before-
hand.
WASHER .
WELD POINT 1. Remove the hood hinge (Refer P.42-7).
NUT
2. Use a chisel or grinder to release the hood hinge mounting
bolt washer, which is welded to the hood hinge.
3. On completion, paint the affected area with a suitable
HOOD HINGE touch-up brush to prevent corrosion.
AC210131AB
4. Install the hood hinge (Refer P.42-7).
TSB Revision
42-6 BODY
HOOD
ALIGNMENT OF HOOD LATCH AND STRIKER
M1421008500037
Note the routing of the hood release cable, and then loosen the
hood latch mounting bolts. Then align the latch with the striker
by moving the hood latch. After alignment, ensure that the hood
can be locked and unlocked correctly.
HOOD LATCH
AC405801AB
ADJUSTMENT OF HOOD HEIGHT
M1421007400264
A Turn the hood damper until its height is as shown. If the hood
A
height is still not even at left and right sides, turn the hood
damper further until the hood height is even. The hood damper
height is altered by roughly 3mm (0.1 inch) when turning the
hood damper one rotation.
A NOTE: If a rattling noise (clacking noise) is caused by the
A vibration of the hood while driving, adjust the hood damper
height so that the hood damper contacts the hood securely.
AC405802
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