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GR00002500-55A


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                                                                                                                                55A-1


                                                              GROUP 55A


                HEATER, AIR
              CONDITIONING AND
                VENTILATION
                                                               CONTENTS

GENERAL DESCRIPTION. . . . . . . . .                           55A-3    SPECIAL TOOLS . . . . . . . . . . . . . . . . 55A-183

SERVICE PRECAUTIONS. . . . . . . . .                           55A-5    ON-VEHICLE SERVICE . . . . . . . . . . . 55A-185
  CAUTION LABELS . . . . . . . . . . . . . . . . . . .          55A-5     REFRIGERANT LEVEL TEST . . . . . . . . . . 55A-185
                                                                          A/C COMPRESSOR CLUTCH TEST . . . . . 55A-185
MANUAL A/C DIAGNOSIS . . . . . . . .                           55A-6      SIMPLE INSPECTION OF THE A/C
  INTRODUCTION TO HEATER, AIR                                             PRESSURE SENSOR. . . . . . . . . . . . . . . . . 55A-185
  CONDITIONING AND VENTILATION                                            COMPRESSOR DRIVE BELT
  DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .     55A-6     ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 55A-186
  HEATER, AIR CONDITIONING AND                                            CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . 55A-186
  VENTILATION DIAGNOSTIC                                                  PERFORMANCE TEST . . . . . . . . . . . . . . . 55A-187
  TROUBLESHOOTING STRATEGY . . . . . .                          55A-6
                                                                          REFRIGERANT LEAK REPAIR
  DIAGNOSTIC FUNCTION . . . . . . . . . . . . .                 55A-6     PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 55A-188
  DIAGNOSTIC TROUBLE CODE CHART . .                            55A-10     COMPRESSOR NOISE CHECK . . . . . . . . . 55A-188
  DATA LIST REFERENCE TABLE . . . . . . . 55A-178                         POWER RELAY CHECK. . . . . . . . . . . . . . . 55A-189
  ACTUATOR TEST REFERENCE . . . . . . . . 55A-180                         IDLE-UP OPERATION CHECK. . . . . . . . . . 55A-191
  CHECK AT A/C-ECU TERMINAL . . . . . . . . 55A-181
                                                                                                       Continued on next page
55A-2


HETER CONTROL ASSEMBLY                                                 COMPRESSOR ASSEMBLY AND
(INCORPORATED IN A/C-ECU) . . . . 55A-193                              TENSION PULLEY . . . . . . . . . . . . . . . 55A-205
   REMOVAL AND INSTALLATION . . . . . . . . 55A-193                       REMOVAL AND INSTALLATION . . . . . . . . 55A-205
   INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 55A-193       INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 55A-207
                                                                          DISASSEMBLY AND ASSEMBLY . . . . . . . 55A-208
HEATER UNIT, HEATER CORE,                                                 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 55A-210
BLOWER ASSEMBLY AND
EVAPORATOR UNIT . . . . . . . . . . . . . 55A-194                      CONDENSER AND CONDENSER
   HEATER UNIT AND FRONT DECK                                          FAN MOTOR. . . . . . . . . . . . . . . . . . . . 55A-211
   CROSSMEMBER ASSEMBLY REMOVAL                                           REMOVAL AND INSTALLATION . . . . . . . . 55A-211
   AND INSTALLATION . . . . . . . . . . . . . . . . . 55A-194
                                                                          INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 55A-212
   HEATER UNIT AND BLOWER ASSEMBLY
   REMOVAL AND INSTALLATION . . . . . . . . 55A-197
                                                                       REFRIGERANT LINE . . . . . . . . . . . . . 55A-213
   DISASSEMBLY AND ASSEMBLY . . . . . . . 55A-198
                                                                          REMOVAL AND INSTALLATION . . . . . . . . 55A-213
   INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 55A-199
   BLOWER ASSEMBLY DISASSEMBLY AND
   ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . 55A-200   DUCTS . . . . . . . . . . . . . . . . . . . . . . . . 55A-215
                                                                          REMOVAL AND INSTALLATION . . . . . . . . 55A-215
MOTORS AND TRANSISTOR. . . . . . 55A-201
   REMOVAL AND INSTALLATION . . . . . . . . 55A-201                    VENTILATORS . . . . . . . . . . . . . . . . . . 55A-216
   INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 55A-202       REMOVAL AND INSTALLATION . . . . . . . . 55A-216


AMBIENT TEMPERATURE                                                    SPECIFICATIONS . . . . . . . . . . . . . . . 55A-217
SENSOR. . . . . . . . . . . . . . . . . . . . . . . 55A-204               FASTENER TIGHTENING
                                                                          SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 55A-217
   REMOVAL AND INSTALLATION . . . . . . . . 55A-204
                                                                          GENERAL SPECIFICATIONS . . . . . . . . . . 55A-217
   INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 55A-204
                                                                          SERVICE SPECIFICATIONS . . . . . . . . . . . 55A-218
                                                                          LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . 55A-218
                             HEATER, AIR CONDITIONING AND VENTILATION
                                           GENERAL DESCRIPTION
                                                                                                         55A-3
                                GENERAL DESCRIPTION
                                                                                                       M1552000100522
The heater and cooling units are combined in a sin-
gle unit, which, with the mode film damper and flow
rate control valve in the heater unit, reduces ventila-
tion resistance, increases fan power, and decreases
noise.
 ITEM                                           SPECIFICATION
Heater control assembly                        Dial type
Compressor                                     MSC105CA
Compressor model                               Scroll type
Refrigerant and quantity g (oz)                R-134a (HFC-134a), 530 - 570 (18.7 - 20.1)

SAFETY PRECAUTIONS                                         1. Should any liquid refrigerant get into your eyes,
                                                              use a few drops of mineral oil to wash them out.
    WARNING
                                                              R-134a is rapidly absorbed by the oil.
Wear safety goggles and gloves when servic-
ing the refrigeration system to prevent                    2. Next, splash your eyes with plenty of cold water.
severe damage to eyes and hands.                           3. Call your doctor immediately even if irritation has
Because R-134a refrigerant is a hydro fluorocarbon            ceased.
(HFC) which contains hydrogen atoms in place of                 CAUTION
chlorine atoms, it will not cause damage to the ozone      Keep R-134a containers upright when charging
layer.                                                     the system.
Ozone filters out harmful radiation from the sun. To       In most instances, moderate heat is required to bring
assist in protecting the ozone layer, Mitsubishi           the pressure of the refrigerant in its container above
Motors Corporation recommends an R-134a refriger-          the pressure of the system when charging or adding
ant recycling device.                                      refrigerant.
Refrigerant R-134a is transparent and colorless in         A bucket or large pan of hot water not over 40



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