Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Galant 1989-1993 Approved service repair manuals 89-93CM

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89-93CM


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   BACKUP                                                                                       GROUP INDEX
   Service Manual                                                         General .........................................................



     GRLRNT
                                                                          Engine ...........................................................
                                                                          Fuel ................................................................
                                                                         Cooling .........................................................

 1989-1990-1991-1992-1993                                                Intake and Exhaust ..............................
                                                                         Emission Control ....................................
        Volume 1
                                                                         Clutch ............................................................
    Chassis & Mechanical                                                 Manual Transaxle ..................................
                                                                         Automatic Transaxle ............................
                       FOREWORD
This Service Manual has been prepared with the                           Propeller Shaft ........................................
latest service information available at the time of
publication. It is subdivided into various group cate-                   Front Axle ..................................................
gories and each section contains diagnostic, dis-
assembly, repair, and installation procedures along                      Rear Axle ....................................................
with complete specifications and tightening ref-
erences. Use of this manual will aid in properly per-                    Wheel and Tire .......................................
forming any servicing necessary to maintain or res-
tore the high levels of performance and reliability                      Power Plant Mount ..............................
designed into these outstanding vehicles.
                                                                         Front Suspension ................................... A
                                                                         Active-Electronic     ..............................
                                                                         Control Suspension                                   m
                                                                         Rear Suspension .................................... &

                                                                         Service Brakes .........................................
                                A
                                            .
                                                                         Parking Brakes ........................................
                          @."
                                                                         Alphabetical Index .................................
                            WE SUPPORT
                       VOLUNTARY TECHNICIAN
                       CERTIFICATION THROUGH
                           Nallonal lnsrltule for
                          AU~~~v3~;VPCT:VE
                          EXCELLENCE




                           MITSUBISHI
                           MOTOR SALES OF AMERICA. Inc.


                                                                          NOTE: Electrical system Information is contained in
Mltsublshl Motors Corporat!on reserves the right to make changes in       Volume 2 "Electrical" of this paired Service Manual.
design or to make additions to or Improvements In Its products wlthout    For overhaul procedures of engines or transmissions,
~mposng any obllgatlons upon Itself to install them on its products       refer to the separately issued Engine Service Manual
previously manufactured                                                   or Manual/Automatic Transmission Service Manual.


0 1992 Mitsubishi   Motors Corporation              RcprintedinUSA
                                                                                                                                               00-l




                                           GENERAL
                                                                    CONTENTS

GENERAL DATA AND SPECIFICATIONS ..... 23                                        Rear Axle ......................................................   45

HOW TO USE THIS MANUAL ......................                            3      Rear Drum Brake Linings and
                                                                                Rear Wheel Cylinders ..................................            44
   Definition of Terms ......................................            3
                                                                                Spark Plugs ................................................... 40
   Explanation of Circuit Diagrams ..................                    7
                                                                                Timing Belt ................................................... 40
   Explanation of Manual Contents .................                      4
  Explanation of the Troubleshooting                                         MASTER TROUBLESHOOTING ..................... 28
  Guide .............................................................    6
  Model Indications .........................................            3
                                                                             PRECAUTIONS BEFORE SERVICE ................ 15
  Scope of Maintenance, Repair and                                           RECOMMENDED LUBRICANTS AND
  Servicing Explanations ..................................              3   LUBRICANT CAPACITIES TABLE .................. 35
  Troubleshooting .............................................          3
                                                                             SCHEDULED MAINTENANCE TABLE ........... 38
LUBRICATION AND MAINTENANCE ............ 34
                                                                             SPECIAL HANDLING INSTRUCTIONS
MAINTENANCE SERVICE ........ . ......................                   39   FOR AWD MODELS .......................................                20
  Air Cleaner Element .....................................             39   TABLE OF MAIN SEALANTS
  Automatic Transaxle .....................................             43   AND ADHESIVES ............................................ 46
  Ball Joint and Steering Linkage Seals ........ 45
                                                                             TIGHTENING TORQUE ...................................                 27
  Brake Hoses ................................................. 45
  Disc Brake Pads ........................................... 44             TOWING AND HOISTING ..............................                    17
  Drive Belt (For Water Pump and
  Generator) .......................................................
                                                                             VEHICLE IDENTIFICATION .............................                  8
                                                                        41
  Drive Shaft Boots .........................................           45     Chassis Number ...........................................    11
  Engine Coolant .............................................          44     Engine Model Stamping ............................... 12
  Engine Oil .....................................................      41     Theft Protection ............................................ 12
  Engine Oil Filter ...........................................
                                                              41               Vehicle Identification Code Chart Plate.. ..... 8
  Exhaust System ............................................ 45               Vehicle Identification Number List ..............                    8
  Fuel Hoses ................................................... 39            Vehicle Identification Number Location .......                      8
  Fuel System ................................................. 39             Vehicle Information Code Plate ................... 1 1
  Manual Transaxle .......................................... 42               Vehicle Safety Certification Label ................ 12
00-z
NOTES
                                GENERAL - How to Use This Manual                                        00-3
                              HOW TO USE THIS MANUAL                                                    MOOBMTO


SCOPE OF MAINTENANCE, REPAIR AND                        DEFINITION OF TERMS
SERVICING EXPLANATIONS                                  STANDARD VALUE
This manual provides explanations, etc. concerning      Indicates the value used as the standard for judging
procedures for the inspection, maintenance, repair      the quality of a part or assembly on inspectian or the
and servicing of the subject model. Unless other-       value to which the part or assembly is corrected and
wise specified, each service procedure covers all       adjusted. It is given by tolerance.
models. Procedures covering specific models are
identified by the model codes, or similar designation   LIMIT
(engine type, transaxle type, etc.). A description of   Shows the standard for judging the quality of a part
these designations is covered in this unit under        or assembly on inspection and means the maximum
"VEHICLE IDENTIFICATION".                               or minimum value within which the part or assembly
SERVICE ADJUSTMENT PROCEDURES                           must be kept functionally or in strength. It is a value
                                                        established outside the range of standard value.
"Service Adjustment Procedures" are procedures
for performing inspections and adjustments of           REFERENCE VALUE
particularly important locations with regard to the     Indicates the adjustment value prior to starting the
construction and for maintenance and servicing, but     work (presented in order to facilitate assembly and
other inspections (for looseness, play, cracking,       adjustment procedures, and so they can be com-
damage, etc.) must also be performed.                   pleted in a shorter time).
SERVICE PROCEDURES                                      CAUTION
The service steps are arranged in numerical order       Indicates the presentation of information particularly
and attentions to be paid in performing vehicle         vital to the worker during the performance of
service are described in detail in SERVICE POINTS.      maintenance and servicing procedures in order to
                                                        avoid the possibility of injury to the worker; or
TROUBLESHOOTING                                         damage to component parts, or a reduction of
                                                        component or vehicle function or performance, etc.
Troubleshootinqs are classified into master trou-
bleshooting and group troubleshooting and located
as follows:
The master troubleshooting is prepared when the
trouble symptom relates to two or more groups and
given in MASTER TROUBLESHOOTING.
The group troubleshooting guide is prepared for
causes of problems related to that individual group
only; a troubleshooting guide is prepared for each
appropriate group.


  MODEL INDICATIONS
  The following abbreviations are used in this manual for classification of model types.

  M/T . Indicates the manual transaxle, or models equipped with the manual transaxle.
  A/T: indicates the automatic transaxle, or models equipped with the automatic transaxle.
  MFI: Indicates the multiport fuel injection, or engines equipped with the multiport fuel injection.
  SOHC: Indicates an engine with the single overhead camshaft, or a model equipped with such an
          engine.
  DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
           engine.
  Turbo: Indicates an engine with turbocharger, or a model equipped with such an engine.
  Non-Turbo: Indicates an engine without turbocharger, or a model equipped with such an engine.
  FWD: Indicates the front wheel drive vehicles.
  AWD: Indicates the all wheel drive vehicles.
  ABS: Indicates the anti-lock braking system or models equipped with the anti-lock braking system.
00-4                              GENERAL - How to Use This Manual

EXPLANATION OF MANUAL CONTENTS

                                                                                Indicates procedures to
                                                                                be performed before the
                                                                                work in that section is
                                                                                started, and procedures
                                                                                to be performed after
                                                                                the work in that section
                                                                                is finished.




 Maintenance and Servicing Procedures                 l   Removal steps:
                                                             The part designation number corres-
 (1) A diagram of the component parts is                     ponds to the number in the illustration
     provided near the front of each section in              to indicate removal steps.
     order to give the reader a better under-
     standing of the installed condition of           l   Disassembly steps:
     component parts.                                        The part designation number corres-
 (2) The numbers provided within the diagram                 ponds to the number in the illustration
     indicate the sequence for maintenance                   to indicate disassembly steps.
     and servicing procedures; the symbol m           l   Installation steps:
     indicates a non-reusable part; the tighten-              Specified in case installation is impossi-
     ing torque is provided where applicable.                 ble in reverse order of removal steps.
                                                              Omitted if installation is possible in
                                                              reverse order of removal steps.
                                                      8 Reassembly steps:
                                                           Specified in case reassembly is im-
                                                           possible in reverse order of disassem-
                                                           bly steps.
                                                           Omitted if reassembly is possible in
                                                           reverse order of disassembly steps.




 Classifications     of Major Maintenance/
 Service Points
When there are major points relative to mainte-
nance and servicing procedures (such as essential
maintenance and service points, maintenance and
service standard values, information regarding the
use of special tools, etc.), these are arranged
together as major maintenance and service points




                                                                                                              I---
and explained in detail.

*+ : Indicates that there are essential points for                              necessary. In this exam-
      removal or disassembly.                                                   ple, sealant is applied
I)+ : Indicates that there are essential points for                             (where indicated) to the
      installation or reassembly.




Symbols for Lubrication, Sealants and                      4 . . . . . Grease
Adhesives                                                              (multipurpose grease unless there is
                                                                       a brand or type specified)
Information concerning the locations for lubrica-          4 . . . . Sealant or adhesive
tion and for application of sealants and adhesives
is provided, by using symbols, in the diagram of
component parts or on the page following the                     . . . . . Brake fluid. automatic transmission
component parts page, and explarned.                        a              fluid or air conditioner compressor oil
                                                           a . . . . . Engine oil or gear oil

                                                                 . . . Adhesive tape or butyl rubber tape
                                                        GENERAL - How to Use This Manual




        QfitI ICQ
        TV..&"       CTEEQINC
                     Y.LLI.II.Y

        REMOVAL AND INSTALLATION
                                          CFAR
                                          Y_..   RnY
                                                 w-1.                                                         ..^-




                                                                                                              p
                                                                                                                                                 Denotes non-re-
                                                                                                            u         s   a   b     l   e    p    a r t .
                                                                                                  Y.T-*c As..
                  1, Jpn assemble and gear box connecting
                 2 Connectlo" for return tube
                 3 Connectm for pressure hose
                 4   cotter P!"
                 6 T!e-rod end and knuckle connecting




                  J rl".#l ~",. dLlrr_. ..__
                 10. Center member rear mouniing bou
    I            11, Front exhaust p'pe                                                                                           Repair kit or set parts are shown.
         4. H 12. Gear box assembly
            . . 13. Mounting rubber                                                                                               (Only very frequently used parts
                                                                                                         -6




                                                                                                                                Operating procedures, cautions,
                             I                        -'    iY,W1                                                               etc. on removal, installation, dis-
                             I                                        1       '
                                 se&an:   3rM&rr&paNo.~3W                                                                       assembly and reassembly are de-
                                                                                                                              [scribed, ,
                                                                                                                               ~                                    1


                                                                                                                  -
                                                      SERVICE POINTS OF REMOVALJ                           ll37?kM
                                                      6. DlSCONNECllON OF TIEROD END
                                                          Using the special tool, disconnect the tie rod from the
                                                          knuckle.
                                                           ceurion
                                                           1 . Besretotiethewrdofthespeciaitodtomen                               Thus number corresponds to the
                                                               P-.
                                                           2 . Loosenthenutbutdonotremoveit.                                      number ?pyi:,"~&`R~;;?I
                                                                                                                                  steps",
                                                       12. REMOVAL OF GEAR BOX ASSEMBLY                                           "Installation s t e p s " o r "Reas-
                                                                                                                                  semblv steps".

    37A-24                                STEERING - NINA Steering Gear Box

/        LUBRlCATlON       AND      SEALING POINTS-



                                                                                                                                  The title of the page (fOilOWing
                                                                                                                                  the page on which the diagram of
                                                                                                                                  component parts is presented)
                                                                                                                                  indicating the locations of lubnca-
                                                                                                                                  tion and sealing procedures.
00-6                                    GENERAL - How to Use This Manual

EXPLANATION OF THE TROUBLESHOOTING GUIDE


                               3. Checking the pasmngw compartment-twnpwatu*                 UnSO!. ~ F, ah-
                                    thermo8tat    sensor and refdgwant-tempnaturs         sensor ufalits
 Indicates con-                                                                                                                              Indicates    the
 nector's termi-                                                                                                                             circuit diagram
 nal number.
                                                                                                                                             (including the
                                                                                                                                             interface of the
                                                                                                                                             air conditioning
                                                                                                                                             control unit).




                                                                                                                                             number. Num-
                                                                                                                                             bers are used
                                                                                                                                             in the opera-
                                                                                                                                             tion    descrip-
                                                                                                                                             tions only as
 Provides     the                                                                                                                            necessary, and
 necessary de-                                                                                                                               these numbers
 scription of cir-                                                                                                                           correspond to
 curt operation                                                                      e a c h sensor t? order to convest lb+ amben
                                                                                                                                             the    numbers
 for basic under-              temperawe of the Sensor pm to resistance                                                                      used in har-
                               The sense, power-supply l2.W of The atrcOnd,f,oner control unit s aD&d~to each SmSOt snd lhe
(standing.                     voltages of te,mmaIs 116). (151. (17) and (51 are dwded by the reslstme va!ueS.of each ""F                    ness and com-
                               reelstance R                                                                                  ..              ponent layout
                               TmuMnhooting hints *
                                                                                                                                             diagrams.
                               Dtagnoss
                                                N O 1, The passenger cPrrlpmme"l-lemperatu4 -r tnput sigrml is hid to
                                                       Z'C (77-F).                                             ,,    ""
                                                N O 1'2 The ou~sde.ar sensor inpu srgnal IS held to WC (5IpF).
                                                                                                                         .
                                        _       N O 13 The air#t,?,mpSf~ SenSO, VlPut SlgMl 6 t+ 10 4% G33-F)     :    I
                      -Airwndtlimluconhdunittwmirutwtmge




                                                                                                                                             I--
                                                                                                                                              Provides hints
                                                                                                                                             (including
                                                                                                                                             standards for
                           ~~                                                                                                                judgement)
                                                                                                                                             when trouble-
                               16          Passenger com,wnme"t-tawa.                                                                        shooting   pro-
                                                                          1 sensor Parr lem,mat"r~ 25-c OFFI 7 to WV                     1
                           I             I lYle *"MI                      ,`W                 .      _:       ,.   L.      .L                cedures are fol-
                                                                                                                                         I
                               17         A~r.,hermos,at   sewor          sensor Pm remoeraure 2% 177%                  , o-`l,W     ,       lowed.
                                                                         WM" m cQndlt*Ow IS O F F 1 Lo
                                                                              4                           _        .:        ._. 4




                                                                                                                                             L:
                                                                                                                                             Indicates the on-
                                                                                                                                             board diagnostic
                                                                                                                                             output code No.
                                                                                                                                             and the system
                                                                                                                                             conditions dur-
                                                                                                                                             ina output.


                                            -h                     i
                                                                   Indicates    the                       Indicates the specification to
                     terminals to be                               conditions un-                         be used for judgement of
                                                                   der which the                          the check results.
                                                                   check     should                       If there is no particular men-
                                                                   be made.                               tion of conditions in the
                                                                                                          `Conditions" column, the
                                                                                                          column shows the specifica-
                                                                                                          :ion u n d e r n o r m a l condi-
                                                                                                          :ions.
                                  GENERAL - How to Use This Manual                                     00-7
EXPLANATION OF CIRCUIT DIAGRAMS
The symbols used in circuit diagrams are used as       NOTE
described below.                                       For detailed information concerning the reading of
                                                    , circuit diagrams, refer to GROUP 54lCircuit Dia-
                                                       grams.


                                                                            The input/output (direr
Indicates a                                                                 of current flow) relativ
               I                                                            the electronic control
                                                                            is indicated by sym
                                                                            (A.V).
                                                                            The (A) symbol indic
                                                                            that current flows in
                                                                            upward direction.
                                                                                      output




The broken (-.
line indicates the          /           r
same connector. t       -

                                RELAY




                                                    I    MOTOR
                                                                     \
                                                                           \
The   connector                                                                      The direction of cu.r-
symbol indicates                                                                     reht flow is indicat-
the device side                                                                      ed by the arrow.
connector (for an                                                                    In this instance, the
intermediate con-                                                                    current flow is in
nector, the male                                                                     both directions. UP
side connectorj
as seen from the
terminal      fronl
( t h e connectois
rnnnection face).


                                            Indicates
                      devce side con-       that the con-
                                            nector is the
                                            direct-inser-
                                            tion tvoe.
00-8                                               GENERAL - Vehicle Identification

                                                                VEHICLE IDENTIFICATION                                                        MOOCA-
                                                                VEHICLE IDENTIFICATION NUMBER LOCATION
                                                                The vehicle identification number (V.I.N.) is located on a plate
                                                                attached to the left top side of the instrument panel.




                                      /            OOAOOSO



                                                                 VEHICLE IDENTIFICATION CODE CHART P+zE
                                                                All vehicle identification numbers contain 17 digits. The vehicle
                                                                number is a code which tells country, make, vehicle type, etc.




                                        \ \\

                                                                                  r
               /           I          / L  \ . u
 1 St          2nd         3rd        4th            5th      6th        7th          8th   9th   10th
 Digit         Digit       Digit      Digit          Digit    Digit      Digit        Digit
                                                                                      \     Digit Digit


                           Vehicle                             Price                             Check      Model                 Serial
 Country         Make                  Others          Line                Body       Engine                            Plant
                                                               class                             digits*    year                  number
                           type

 J-            A-          3-          c-            H-       4-         6-           D-                   K-
 Japan         Mitsu-      Passen-     Auto-         Galant   High       4 door       2.0 dm3              1989
               bishr       9er Car     matic         FWD      5-         Sedan        (122                 Year
                                       Seat Belt              Premium                 cu.in.)              L-
                                       D-                                             [SOHC-               1990        Okazaki
                                       Manual                                         MFI]                 Year        Plant
                                       Seat Belt                                      E-                   M-
                                                                                      2.0 dm3              1991
                                                                                      (122                 Year
                                                                                      cu.in.)              N-
                                                                                      [DOHC-               1992
                                                                                      MFI]                 Year
                                                                                                           P-
                                                                                                           1993
                                                                                                           Year




NOTE     l   "Check digit" means a single number or letter x used to verify the accuracy of transcription of vehicle identification number.


VEHICLE IDENTIFICATION NUMBER LIST                                                                                                            Mlmcc-

VEHICLES FOR FEDERAL

 V.I.N. (except sequence number)                     Brand                  Engine Displacement                Models Code

 JA3BR46VnKZ                                         Mitsubishi Galant      2.0 dm3 (122 cu.in.)               E33ASNHEL2M/RHEL2M
                                                                            [SOHC-MFI]
 JA3BR56VaKZ                                                                                                   E33ASNXEL2MlFiXEL2M
JA3B R56RaKZ                                                                2.0 dm3 ( 7 22 cu.in.)             E33ASNGMLZM
                                                /                          [DOHC-MFI]

                                                   TSB Revision
                                       GENERAL - Vehicle Identification                                00-9
    VEHICLES FOR CALIFORNIA

     V.I.N. (except sequence number)    Brand                Engine Displacement        Models Code

    JA3BR46VnKZ                         Mitsubishi Galant   2.0 dm3 (122 cu.in.1       E33ASNHEL7MIRHEL7M
                                                            [SOHC-MFI]
    JA3BR56VnKZ                                                                        E33ASNXEL7MlRXEL7M


I   JA3BR56RC]KZ                                            2.0 dm3 (122 cu.in.)
                                                            [DOHC-MFI]
                                                                                       E33ASNGML7M





VEHICLES FOR FEDERAL

    V.I.N. (except sequence number)     Brand               Engine Displacement        Models Code

    JASCR46VOl-Z                        Mitsubishi          2.0 dm3 (122 cu.in.1       E33ASNHEL2MIRHEL2M
                                        Galant         [SOHC-MFI]
    JA3CR56VOLZ                                                                        E33ASNXEL2MIRXEL2M

    JA3CR56RnLZ                                             2.0 dm3 (122 cuin.)        E33ASNGML2M
                                                            [DOHC-MFI]
    JA3CX56RnLZ                         Mitsubishi                                     E38ASNGML2M
                                        Galant tAWD>



VEHICLES FOR CALIFORNIA

    V.I.N. (except sequence number)     Brand               Engine Displacement        Models Code

    JA3CR46VC]LZ                        Mitsubishi          2.0 dm3 (122 cuin.)        E33ASNHEL7MlRHEL7M
                                        Galant         [SOHC-MFI]
    JA3CR56VC]LZ                                                                       E33ASNXEL7MIRXEL7M

    JA3CR56RnLZ                                             2.0 dm3 (122 cuin.)        E33ASNGML7M
                                                            [DOHC-MFI]
    JA3CX56ROLZ                         Mitsubishi                                     E38ASNGML7M
                                        Galant 




VEHICLES FOR FEDERAL

    V.I.N. (except sequence number)    Brand                Engine Displacement        Models Code

    JA3CR46VC]MZ                       Mitsubishi           2.0 dm3 (122 cu.in.1       E33ASNHEL2MlRHEL2M
                                       Galant          [SOHC-MFI]
    JA3CR56VnMZ                                                                        E33ASRXEL2M

    JA3CR56RnMZ                                             2.0 dm3 (122 cu.in.1       E33;;$ML2MIRGML2Ml
                                                            [DOHC-MFI]

    JA3CX56RnMZ                        Mitsubishi                                      E38ASNGML2MlRGML2M
                                       Galant 
    JA3CX56UOMZ                                             2.0 dm3 (122 cuin.)        E39ASNPFL2M
                                                            [DOHC-MFI-Turbo1




                                       TSB Revision                                I
        00-l 0                                GENERAL - Vehicle Identification

    VEHICLES FOR CALIFORNIA

        V.I.N. (except sequence number)        Brand           Engine Displacement          Models Code

        JA3CR46VnMZ                            Mitsubishi      2.0 dm3 (122 cuin.)          E33ASNHEL7MIRHEL7M
                                               Galant     [SOHC-MFI]
        JA3CR56VuMZ                                                                         E33ASRXEL7M


    I   JA3CR56RnMZ                                           2.0 dm3 (122 cuin.)
                                                              [DOHC-MFI]               I
                                                                                            FX3;;$ML7MIRGML7M/
                                                                                                                 I



    11 ""nUPi"WD> 200.0~`~~~22x~.)                                                          :::::?:;IRGMVM .
    1                                     I                                            ,                         J



    <1992 MODELS>
    VEHICLES FOR FEDERAL

        V.I.N. (except sequence number)        Brand          Engine Displacement      1 Models Code

        JA3CR46VaNZ                         Mitsubishi        2.0 dm3 (122 cu.in.)         E33ASNHEL2MIRHEL2M
                                          1 Galant       [SOHC-MFI]
        JA3CR56VuNZ                                                                        E33ASRXEL2M

        JA3CR56RONZ                                           2.0 dm3 (122 cu.in.)         E3gf2N$ML2M/AGML2M/
                                                              [DOHC-MFI]

        JA3CX56R[ZlNZ                         Mitsubishi                                   E38ASNGML2M/RGML2M
                                              Galant 
        JA3CX56UnNZ                                           2.0 dm3 (122 cu.in.)         E39ASNPFL2M
                                                              [DOHC-MFI-Turbo]




VEHICLES FOR CALIFORNIA

        V.I.N. (except sequence number)

~



I       JA3CR56RnNZ                                           2 . 0 dm3 (122 cu.in.)
                                                              [DOHC-MFI]
                                                                                           E33ASNGML7M/RGML7M/
                                                                                           NXML7M

j1 Mw;wm;;:                                   g;;gwo,
                                                              2.0 dms (122 cu.in.)         E39ASNPFL7M
                                                              [DOHC-MFI-Turbo]


< 1993 MODELS>
VEHICLES FOR FEDERAL

        V.I.N. (except sequence number)       Brand           Engine Displacement          Models Code
        JA3DH46DnPZ                           Mitsubishi      2.0 dm3 (122 cu.in.)
                                              Galant     [SOHC-MFI]
        JA3DH56DnPZ


        J,A3DH56EOPZ                                          2.0 dm3 (122 win.)       E33ASNXML2M
                                                              [DOHC-MFI]



                                          TSB Revision
                                  GENERAL - Vehicle Identification                                           00-l 1
VEHICLES FOR CALIFORNIA

V.I.N. (except sequence number)   Brand               Engine Displacement             Models Code

JA3DH46DmPZ                       Mitsubishi          2.0 dm3 (122 cu.in.)            E33ASNHEL7M/RHEL7M
                                  Galant         [SOHC-MFI]
JA3DH56DnPZ                                                                           b;$,,%&EL7M/NGEL7M/


JA3DH56EOPZ                                          2.0 dm3 (122 cu.in.)            E33ASNXML7M
                                                     [DOHC-MFI]



                                          VEHICLE INFORMATION CODE PLATE                                       MOOCD-

                                          Vehicle information code plate is riveted onto the bulkhead in
                                          the engine compartment.
                                          The plate shows model code, engine model, transaxle model,
                                          and body color code.

                                          1. MODEL                  E33AS RGELZM

                                                                    -LzI ~~~~~S$)y&
                                          2. E N G I N E            4G63
                                                                    ( Engine model
                                          3. EXT                    CA6
                                                                    I Exterior co&
                                          4. TRANSAXLE              F5M22
                                                                    L Transaxle model
                                          5. COLOR,                 R82 87V 03V
                                             INT OPT
                                                                    -p+cf~~l;;



                                                                                                               MOOCE-
                                          CHASSIS NUMBER
                                          STAMPING LOCATION
                                          The chassis number is stamped on the top Center of the
                                          firewall located in the engine compartment.

                                          CHASSIS NUMBER CODE CHART

                                          E33AKZOOOOl

                                          T?T!

                                          1. Vehicule line
                                                  E-GALANT
                                          2. Engine displacement
                                                 33- 2.0 dm3 (122 cu.in.) engine
                                          3. Body type
                                                  A-4-door Sedan
                                          4, R e f e r t o 10th t h r u 17th d i g i t s o f V.I.N. Plate.
                                                  K- 1989 models               p-l 993 models
                                                  L- 1990 models
                                                  M-1991 models
                                                   N- 199'2 mode\s
                               GENERAL - Vehicle Identification

                                         VEHICLE SAFETY CERTIFICATION LABEL                         MWCF-
                                         1. The vehicle safety certification label is attached to face of
                                            left door pillar.
                                         2. This label indicates Gross Vehicle Weight Rating (G.V.
                                            W.R.), Gross Axle Weight Rating (G.A.W.R.) front, rear and
                                            Vehicle Identification Number (V.I.N.).




                               OOA0192



                                         ENGINE MODEL STAMPING                                     M6ocG-.
                                         1. The engine model number is stamped at the front side on
                                            the top edge of the cylinder block as shown in the
                                            following.


                                              Engine model                 Engine displacement

                                                  4G63                      2.0 dm3 (122 cu.in.)


                                         2. The engine serial number is stamped near the engine
                                            model number, and the serial number cycles, as shown
                                            below.




Theft protection label                   THEFT PROTECTION                                           MwclA9
                                         In order to protect against theft, a Vehicle ldentificatlon
For orIgInal   parts
                                         Number (VIN) is stamped in, or attached as a label to, the
                                         following major parts of the engine and transaxle. as well as
                                         main outer panels:
                                         Engine cylinder block, Transaxle housing, Fender, Door, Quar-
                                         ter panel, Hood, Trunk lid, Bumpers
                               OOK619
                                         In addition, a theft-protection label is attached to replacement
                                         parts for the body outer panel main components, and the same
For replacement        parts
                                         data are stamped into replacement parts for the engine and the
                                         transaxle.
                                         Cautions regarding panel repairs
                                         1. When repainting original parts, do so after first mask-
                                             ing the theft-protection label, and, after painting, be
                                OOK621
                                             sure to peel off the masking tape.
                                         2. The theft-protection label for replacement parts is
                                             covered by masking tape, so such parts can be painted
                                             as is. The masking tape should be removed after
                                             painting is finished.
                                         3. The theft-protection label should not be removed from
                                             original parts or replacement par-&
                    GENERAL - Vehicle Identification                             00-13
LOCATIONS

Part        Target area                               : for original equipment parts
                                                LZZB : for replacement parts
Engine
                   SOHC-Up to 1992 models       SOHC-l 993 models




                  DOHC




*ansaxle
                  Manual transaxle             Automatic transaxle

                                              




       .
                                                             17




                 1 TSB Revision
          GENERAL - Vehicle Identification


                                                @g : for replacement parts

                                                         inner side of the parts shown




                                                     OOA0065
 The illustration indicates left hand side, outer.
 Right hand side is symmetrically opposite.




                                                                   OOAOO59
                               OOA0056




                                                        inner side of the parts shown
                                                        in the figure.




The illustration indicates left hand side, outer.




        TSB Revision
GENERAL - Vehicle Identification/Precautions before Service




                                        OOA0063




                                                        inner side of the parts shown




                      PRECAUTIONS BEFORE SERVICE reomu~
                      SERVICING ELECTRICAL SYSTEM
                      1. Note the following before proceeding with work on the
                         electrical system.
                         Note that the following must never be done:
                         Unauthorized modifications of any electrical device or
                         wiring, because such modifications might lead to a vehicle
                         malfunction, over-capacity or short-circuit that could result
                         in a fire in the vehicle.
                      2. When servicing the electrical system, disconnect the
                         negative cable terminal from the battery.

             TSB Revision
00-l 6                    GENERAL - Precautions before Service

                                           Caution
                                           1. Before connecting or disconnecting the negative
                                              cable, be sure to turn off the ignition switch and the
                                              lighting switch.
                                              (If this is not done, there is the possibility of
                                              semiconductor parts being damaged.)
                                           2. For MFI-equipped models, after completion of the
                                              work steps [when the battery's negative (-) termi-
                                              nal is connected], warm up the engine and allow it
                                              to idle for approximately five minutes under the
                                              conditions described below, in order to stabilize
                                              engine control conditions, and then check to be
                                              sure that the idling is satisfactory.
                                              Engine coolant temperature: 85-95X (185-203



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