Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Mitsubishi Lancer Evolution 2003-2005 Approved Mitsubishi Lancer Evolution 2003 BM GR00000500-3
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3-1
GROUP 3
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT . . . . . . . . . . . 3-2 ROOF . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
FENDER SHIELD. . . . . . . . . . . . . . . . 3-4 QUARTER INNER. . . . . . . . . . . . . . . . 3-32
FRONT SIDEMEMBER QUARTER INNER
(PARTIAL REPLACEMENT) . . . . . . . 3-8 (PARTIAL REPLACEMENT) . . . . . . . 3-34
FRONT PILLAR . . . . . . . . . . . . . . . . . 3-10 FRONT DOOR OUTER PANEL . . . . . 3-37
CENTER PILLAR . . . . . . . . . . . . . . . . 3-17 REAR DOOR OUTER PANEL . . . . . . 3-38
SIDE SILL. . . . . . . . . . . . . . . . . . . . . . 3-20 ALUMINUM PANEL . . . . . . . . . . . . . . 3-39
ALUMINUM PANEL CHARACTERISTICS . 3-39
QUARTER OUTER . . . . . . . . . . . . . . 3-24 ALUMINUM PANEL LOCATIONS . . . . . . . . 3-39
ALUMINUM PANEL REPAIR . . . . . . . . . . . 3-40
REAR END PANEL . . . . . . . . . . . . . . 3-29 ALUMINUM PANEL PAINT . . . . . . . . . . . . . 3-44
REAR FLOOR . . . . . . . . . . . . . . . . . . 3-30
3-2 WELDED PANEL REPLACEMENT
HEADLAMP SUPPORT
HEADLAMP SUPPORT
M4030003000100
SYMBOL OPERATION DESCRIPTION
Spot welding
MIG plug welding ( : indicates two panels to be welded
: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
AB201903AB
(Use access holes to apply liberally to butt-welded joints.)
REPAIR WELDS
B
A
A
B B
(RIGHT SIDE)
AB202217AB
WELDED PANEL REPLACEMENT
HEADLAMP SUPPORT
3-3
NOTE: Partial replacement is okay depending on the range of
damage.
: CUTTABLE RANGE AB201968 AB
3-4 WELDED PANEL REPLACEMENT
FENDER SHIELD
FENDER SHIELD
M4030004000095
SYMBOL OPERATION DESCRIPTION
Spot welding
MIG plug welding ( : indicates two panels to be welded
: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
AB201904AB
(Use access holes to apply liberally to butt-welded joints.)
REPAIR WELDS
A E
A
AB202218AB
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