Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 200SX 1996-1998.2000 Approved Nissan 200SX 2000 mt
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MANUAL TRANSMISSION GI
SECTION MT MA
EM
LC
EC
CONTENTS FE
PREPARATION ...............................................................3 DISASSEMBLY AND ASSEMBLY..............................24
CL
Special Service Tools ..................................................3 INSPECTION ...........................................................24
Commercial Service Tools ...........................................5 Mainshaft Bearing Retainer .......................................24
NOISE, VIBRATION AND HARSHNESS (NVH) DISASSEMBLY AND ASSEMBLY..............................24
TROUBLESHOOTING .....................................................6 6th Counter Gear and Baulk Ring.............................25
NVH Troubleshooting Chart.........................................6 INSPECTION ...........................................................25 AT
MANUAL TRANSMISSION..........................................6 Clutch Housing ..........................................................25
M/T OIL ............................................................................7 COMPONENTS .......................................................25
Checking M/T Oil .........................................................7 REMOVAL ...............................................................25 PD
INSTALLATION........................................................27
Changing M/T Oil.........................................................7
Front Cover................................................................28
ON-VEHICLE SERVICE ..................................................8
REMOVAL AND INSTALLATION ...............................28 AX
Replacing Rear Oil Seal ..............................................8
DISASSEMBLY ........................................................28
REMOVAL .................................................................8
ASSEMBLY .............................................................29
INSTALLATION..........................................................8 SU
Reverse Idler Gear ....................................................29
Position Switch Check .................................................8
INSPECTION ...........................................................29
DESCRIPTION .................................................................9 Main Drive Gear ........................................................29
Cross-sectional View ...................................................9 REMOVAL AND INSTALLATION ...............................29
BR
Triple Cone Synchronizer ..........................................10 DISASSEMBLY ........................................................29
SHIFT CONTROL ..........................................................11 INSPECTION ...........................................................30
Components...............................................................11 ASSEMBLY .............................................................30
ST
REMOVAL AND INSTALLATION .................................12 Mainshaft ...................................................................31
Removal.....................................................................12 REMOVAL AND INSTALLATION ...............................31
RS
Installation..................................................................13 INSPECTION BEFORE DISASSEMBLY .....................31
Air Breather Hose ......................................................14 DISASSEMBLY ........................................................32
OVERHAUL ...................................................................15 INSPECTION ...........................................................32 BT
Transmission Components ........................................15 ASSEMBLY .............................................................34
REPAIR FOR COMPONENT PARTS ...........................16 Counter Gear .............................................................36
REMOVAL AND INSTALLATION ...............................36 HA
Rear Extension ..........................................................16
INSPECTION BEFORE DISASSEMBLY .....................36
COMPONENTS .......................................................16
DISASSEMBLY ........................................................37
REMOVAL ...............................................................16
INSTALLATION........................................................16
INSPECTION ...........................................................38 SC
ASSEMBLY .............................................................39
DISASSEMBLY ........................................................17
Shift Fork and Fork Rod ............................................40
ASSEMBLY .............................................................17
Transmission Case ....................................................18
REMOVAL AND INSTALLATION ...............................40 EL
DISASSEMBLY AND ASSEMBLY..............................41
COMPONENTS .......................................................18
INSPECTION ...........................................................41
REMOVAL ...............................................................19
INSTALLATION........................................................20
SERVICE DATA AND SPECIFICATIONS (SDS) .........42 IDX
Counter Gear Bearing ...............................................23 General Specifications...............................................42
DISASSEMBLY AND ASSEMBLY..............................23 Gear End Play and Oil Clearance.............................42
6th Coupling Sleeve and Synchronizer Hub .............24 Clearance Between Baulk Ring and Gear ................43
CONTENTS (Cont'd)
Available Snap Ring ..................................................43 5TH & REVERSE SYNCHRONIZER HUB SNAP
MAIN DRIVE GEAR SNAP RING ..............................43 RING ......................................................................44
COUNTER FRONT BEARING SNAP RING ................43 6TH MAIN GEAR REAR SNAP RING ........................44
4TH COUNTER GEAR FRONT SNAP RING ..............43 6TH SYNCHRONIZER HUB SNAP RING ...................44
COUNTER DRIVE GEAR SNAP RING ......................43
MT-2
PREPARATION
Special Service Tools
Special Service Tools NMMT0001
Tool number
Description GI
Tool name
ST23540000 Removing and installing retaining pin
Pin punch a: 2.3 mm (0.091 in) dia. MA
b: 4 mm (0.16 in) dia.
EM
NT442
KV32103100 Removing and installing bearing retainer spring
Spring pressure
LC
EC
FE
SMT066E
KV381054S0 Removing rear extension oil seal CL
Puller a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
AT
NT414
ST33230000 Removing and installing counter gear bearing PD
Drift a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
AX
NT084 SU
ST23860000 Installing 6th clutch hub
Drift a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia. BR
NT065 ST
KV32102700 Installing the following:
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