Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 350Z 2003-2007 Approved Nissan 350Z 2004 pb
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PARKING BRAKE SYSTEM
F BRAKES
A
SECTION
PARKING BRAKE SYSTEM
PB B
C
D
E
CONTENTS
PARKING BRAKE SYSTEM ..................................... 2 . PARKING BRAKE SHOE .......................................... 4 . PB
On-Vehicle Service .................................................. 2
. Components ............................................................ 4
.
LEVER STROKE .................................................. 2
. Removal and Installation ......................................... 4
.
INSPECT COMPONENTS ................................... 2 . REMOVAL ............................................................ 4
. G
ADJUSTMENT ..................................................... 2
. INSPECTION AFTER REMOVAL ........................ 5 .
PARKING BRAKE CONTROL .................................. 3 . INSTALLATION .................................................... 5
.
Components ............................................................ 3
. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 6 .
H
Removal and Installation ......................................... 3
. Parking Drum Brake ................................................ 6
.
REMOVAL ............................................................ 3
. Parking Brake Control ............................................. 6
.
INSTALLATION .................................................... 3
.
I
J
K
L
M
Revision: 2004 December PB-1 2004.5 350Z
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM PFP:36010
On-Vehicle Service AFS0008Y
LEVER STROKE
q When parking brake lever is operated with a force of 196 N (20 kg, 44 lb), check that the stroke is within
the specified number of notches. (Check it by listening and counting the ratchet clicks.)
Lever stroke : 6 to 7 notches
INSPECT COMPONENTS
q Make sure the components are attached properly (check for looseness, backlash, etc.).
q Check parking lever assembly for bend, damage and cracks, and replace if necessary.
q Check that there is no wear or damage to the cable, and replace if there is.
q Inspecting parking brake warning lamp switch is inspected and exchange if there is a faulty.
ADJUSTMENT
q To perform adjustment operations, remove tire from the vehicle with power tool.
1. Remove ashtray. Insert a deep socket wrench to rotate adjusting
nut and loosen the cable sufficiently. Then, return the lever.
2. Using wheel nuts, fix the disc to the hub and prevent it from tilt-
ing.
PFIA0208E
3. Remove adjusting hole plug installed on the disc. Using a flat-
bladed screwdriver, turn the disc in direction A as shown in the
figure until the disc is locked. After locking, turn the adjuster in
the opposite direction by 5 or 6 notches.
4. Rotate the disc to make sure there is no drag. Install the adjust-
ing hole plug.
5. Adjust cable as follows:
a. Operate lever 10 or more times with a force of 294 N (30 kg, 66
lb).
b. Rotate adjusting nut with deep socket to adjust lever stroke. PFIA0295E
CAUTION:
Do not reuse the adjusting nut after removing it.
c. When parking brake lever is operated with a force of 196 N (20 kg, 44 lb), check that the stroke is within
the specified number of notches. (Check it by listening and counting the ratchet clicks.)
Lever stroke : 6 to 7 notches
d. With the lever completely returned, make sure there is no drag on the rear brake.
Revision: 2004 December PB-2 2004.5 350Z
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL PFP:36010
A
Components AFS000UZ
B
C
D
E
PB
G
SFIA1838E
1. Adjusting nut 2. Device assembly 3. Front cable
4. Rear left cable 5. Pin 6. Rear right cable H
Removal and Installation AFS0010L
REMOVAL
1. Remove the center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" . I
2. Remove adjusting nut from the device assembly.
3. Remove the exhaust center muffler. Refer to EX-3, "EXHAUST SYSTEM" .
J
4. Remove the propeller shaft. Refer to PR-5, "REAR PROPELLER SHAFT" .
CAUTION:
Do not impact or damage propeller shaft tube.
K
5. Remove the rear disc caliper and disc rotors. Refer to BR-38, "REAR DISC BRAKE (AD14VE TYPE)"
,BR-44, "REAR DISC BRAKE (OPB13VB TYPE)" .
6. Remove the parking brake shoe, and remove the rear cable from the toggle lever. Refer to PB-4, "PARK-
L
ING BRAKE SHOE" .
7. Remove cable nuts and bolts.
8. Remove right and left rear cables.
M
9. Remove front cable.
10. Remove the device assembly bolts and remove the device assembly from the vehicle.
INSTALLATION
1. Refer to "Component Parts Location" for tightening torque. Install in the reverse order of removal.
CAUTION:
Since the adjusting nut is not a reusable part, do not reuse it.
2. Adjust the parking brake. Refer to PB-2, "ADJUSTMENT" .
Revision: 2004 December PB-3 2004.5 350Z
PARKING BRAKE SHOE
PARKING BRAKE SHOE PFP:44060
Components AFS000V0
PFIA0243E
1. Return spring 2. Adjuster assembly 3. Shoe
4. Anti-rattle pin 5. Retainer 6. Anti-rattle spring
7. Toggle lever
Removal and Installation AFS0010M
REMOVAL
CAUTION:
Clean dust on the disc and back plate with a vacuum dust collector. Do not blow with compressed air.
Be careful of the following:
q Remove the disc rotor only with the parking brake lever completely in the returned position.
q If disc rotor cannot be removed, remove as follows:
1. Fix the disc rotor in place with wheel nuts and remove disc rotor
plug. Using a flat-bladed screwdriver, rotate star wheel on the
adjuster assembly in direction B to retract and loosen brake
shoes.
PFIA0309E
Revision: 2004 December PB-4 2004.5 350Z
PARKING BRAKE SHOE
INSPECTION AFTER REMOVAL
Lining Thickness Inspection A
q Check the thickness of the lining.
Standard
B
Standard thickness (A) : 3.2 mm (0.126 in)
Repair limit thickness (A) : 1.5 mm (0.059 in)
C
D
SBR021A
Drum Inner Diameter Inspection E
q Check the inner diameter of the drum.
Standard
PB
Standard inner diameter : 172 mm (6.77 in) dia.
Maximum inner diameter : 173 mm (6.81 in) dia.
Other Inspections G
q Check shoe sliding surface for excessive wear and damage.
q Check anti-rattle pin for excessive wear and corrosion.
H
q Check return spring for sagging.
SBR768A
q Does the adjustor move smoothly?
q Check either visually or with a vernier caliper to see if there is any excessive wear, cracks, or damage
I
inside the drum.
INSTALLATION
Be careful of the following: J
q Refer to "Component Parts Location" and apply brake grease to the specified points during assembly.
q Orientation of the adjuster is different from left to right. Assemble
the adjuster so that threaded part expands when rotating it in the K
direction shown by the arrow.
q Collapse the adjuster to assemble
q When disassembling the adjuster, apply PBC (Poly Butyl Cupry- L
sil) grease or silicone based grease to the threads.
q After replacing brake shoes or disc rotors, or if brakes do not
function well, perform break-in operation as follows. M
1. Adjust the parking brake lever stroke to the specified stroke.
2. Perform parking brake break-in (drag run) operation by driving SFIA0153E
the vehicle under the following conditions:
Drive forward
q Perform the following.
q Vehicle speed approx. 40 km/h (25 MPH) set (forward)
q Parking brake operating force approx. 100 N (10 kg, 45 lb) set
q Distance approx. 100 m (328 ft)
3. After break-in operation, check lever stroke of the parking brake. Readjust if it is no longer at the specified
stroke.
q To prevent the lining from getting too hot, allow a cool off period of approximately 5 minutes after every
break-in operation.
q Do not perform excessive break-in operations, because it may cause uneven or early wear of the lining.
Revision: 2004 December PB-5 2004.5 350Z
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
Parking Drum Brake AFS00095
Type DS17HG
Standard thickness (new) 3.2 mm (0.126 in)
Brake lining
Wear limit thickness 1.5 mm (0.059 in)
Standard inner diameter (new) 172 mm (6.77 in)
Drum (disc)
Wear limit of inner diameter 173 mm (6.81 in)
Parking Brake Control AFS00096
Control type Center lever
Number of notches [under force of 196 N (20 kg,44 lb)] 6 - 7 notches
Number of notches
1 notches
when warning lamp switch comes on
Revision: 2004 December PB-6 2004.5 350Z
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