Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 350Z 2003-2007 Approved Nissan 350Z 2005 br
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BRAKE SYSTEM
F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3 . Brake Hose (With AD14VE Calipers) .................... 13 . BR
Precautions for Supplemental Restraint System REMOVAL .......................................................... 13
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- INSTALLATION .................................................. 14 .
SIONER" ................................................................. 3
. Removal and Installation of the Rear Brake Piping G
Precautions for Battery Service ............................... 3 . Brake Hose (With Brembo OPB13VB Calipers) .... 14 .
Precautions for Procedures without Cowl Top Cover 3 ..... REMOVAL .......................................................... 14
.
Precautions for Brake System ................................. 3 . INSTALLATION .................................................. 14 .
H
PREPARATION .......................................................... 5 . Inspection After Installation ................................... 14 .
Commercial Service Tools ....................................... 5 . BRAKE MASTER CYLINDER ................................. 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) On-board Inspection .............................................. 15 .
TROUBLESHOOTING ............................................... 6 . LEAK INSPECTION ........................................... 15 . I
NVH Troubleshooting Chart .................................... 6 . Removal and Installation ....................................... 15 .
BRAKE PEDAL ......................................................... 7 . REMOVAL .......................................................... 15
.
Inspection and Adjustment ...................................... 7 . INSTALLATION .................................................. 15 . J
PLAY AND CLEARANCE BETWEEN THE Components .......................................................... 16
.
BRAKE PEDAL AND FLOOR PANEL WITH Disassembly and Assembly ................................... 16 .
PEDAL DEPRESSED .......................................... 7 . MODELS WITHOUT VDC .................................. 16 .
K
ADJUSTMENT ..................................................... 8 . MODELS WITH VDC ......................................... 19 .
Removal and Installation ......................................... 8 . BRAKE BOOSTER .................................................. 23 .
COMPONENT PARTS DRAWING ....................... 8 . On-Vehicle Service ................................................ 23.
REMOVAL ............................................................ 9 . OPERATING CHECK ......................................... 23 . L
INSPECTION AFTER REMOVAL ........................ 9 . AIRTIGHT CHECK ............................................. 23 .
INSTALLATION .................................................... 9 . Removal and Installation ....................................... 23 .
BRAKE FLUID ......................................................... 10 . REMOVAL .......................................................... 24
. M
On-board Inspection .............................................. 10 . INSPECTION AFTER REMOVAL ...................... 24 .
LEVEL CHECK .................................................. 10 . INSTALLATION .................................................. 24 .
Drain and Refill ...................................................... 10
. VACUUM LINES ...................................................... 25 .
Bleeding Brake System ..........................................11 . Removal and Installation ....................................... 25 .
BRAKE PIPING AND HOSE ................................... 12 . Inspection .............................................................. 25
.
Hydraulic Circuit .................................................... 12. VISUAL INSPECTION ........................................ 25 .
Removal and Installation of the Front Brake Piping CHECK VALVE INSPECTION ............................ 25 .
Brake Hose (Vehicles With CLZ25VD Caliper) ..... 12 . FRONT DISC BRAKE (CLZ25VD TYPE) ................ 26 .
REMOVAL .......................................................... 12 . On-board Inspection .............................................. 26 .
INSTALLATION .................................................. 12 . PAD WEAR INSPECTION .................................. 26 .
Removal and Installation of the Front Brake Piping Components .......................................................... 26
.
Brake Hose (Vehicles With Brembo OPB27VA Cal- Removal and Installation of Brake Pad ................. 27 .
ipers) ..................................................................... 13
. REMOVAL .......................................................... 27
.
REMOVAL .......................................................... 13 . INSTALLATION .................................................. 27 .
INSTALLATION .................................................. 13 . Removal and Installation of Caliper Assembly ...... 28 .
Removal and Installation of the Rear Brake Piping REMOVAL .......................................................... 28
.
Revision: 2005 August BR-1 2005 350Z
INSTALLATION ................................................... 28
. Removal and Installation of Caliper Assembly .......40 .
Disassembly and Assembly of Caliper Assembly ... 29 REMOVAL ...........................................................40
.
DISASSEMBLY .................................................. 29
. INSTALLATION ...................................................40.
CALIPER INSPECTION ..................................... 29 . Disassembly and Assembly of Caliper Assembly ...41
ASSEMBLY ........................................................ 30
. DISASSEMBLY ...................................................41 .
DISC ROTOR INSPECTION .............................. 31 . CALIPER INSPECTION ......................................41 .
BRAKE BURNISHING PROCEDURE ................ 31 . ASSEMBLY .........................................................42
.
FRONT DISC BRAKE (OPB27VA TYPE) ................ 32 . DISC ROTOR INSPECTION ..............................43 .
On-board Inspection .............................................. 32
. REAR DISC BRAKE (OPB13VB TYPE) ..................45 .
PAD WEAR INSPECTION .................................. 32 . On-board Inspection ..............................................45.
Components .......................................................... 32
. PAD WEAR INSPECTION ..................................45 .
Removal and Installation of Brake Pad .................. 33 . Components ...........................................................45
.
REMOVAL .......................................................... 33
. Removal and Installation of Brake Pad ..................46 .
HOW TO APPLY GREASE TO THE BRAKE PAD 34 ... REMOVAL ...........................................................46
.
INSTALLATION ................................................... 34
. HOW TO APPLY GREASE TO THE BRAKE PAD...47
Removal and Installation of Caliper Assembly ...... 35 . INSTALLATION ...................................................47.
REMOVAL .......................................................... 35
. Removal and Installation of Caliper Assembly .......48 .
INSTALLATION ................................................... 35
. REMOVAL ...........................................................48
.
Disassembly and Assembly of Caliper Assembly ... 36 INSTALLATION ...................................................48.
DISASSEMBLY .................................................. 36
. Disassembly and Assembly of Caliper Assembly ...48
CALIPER INSPECTION ..................................... 36 . DISASSEMBLY ...................................................48 .
ASSEMBLY ........................................................ 36
. CALIPER INSPECTION ......................................49 .
DISC ROTOR INSPECTION .............................. 37 . ASSEMBLY .........................................................49
.
BRAKE BURNISHING PROCEDURE ................ 38 . DISC ROTOR INSPECTION ..............................50 .
REAR DISC BRAKE (AD14VE TYPE) .................... 39 . SERVICE DATA AND SPECIFICATIONS (SDS) .....51 .
On-board Inspection .............................................. 39
. General Specifications ...........................................51.
PAD WEAR INSPECTION .................................. 39 . Brake Pedal ...........................................................51
.
Components .......................................................... 39
. Brake Booster ........................................................51
.
Removal and Installation of Brake Pad .................. 40 . Check Valve ...........................................................51
.
REMOVAL .......................................................... 40
. Front Disc Brake ....................................................51
.
INSTALLATION ................................................... 40
. Rear Disc Brake .....................................................52
.
Revision: 2005 August BR-2 2005 350Z
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AFS0027G
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Battery Service AFS0026R
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the H
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
I
Precautions for Procedures without Cowl Top Cover AFS0038J
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc. J
K
L
PIIB3706J
Precautions for Brake System AFS0007W
M
q Recommended fluid is brake fluid "DOT 3".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Revision: 2005 August BR-3 2005 350Z
PRECAUTIONS
q Use flare nut wrench when removing and installing brake tube.
q When installing brake piping, be sure to check torque.
q Before working, turn the ignition switch OFF and disconnect the
connectors for the control unit or the battery negative terminal.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-31, "BRAKE BURNISHING PROCEDURE" .
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with SBR686C
a dust collector.
Revision: 2005 August BR-4 2005 350Z
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools AFS0038K
Tool name Description
B
1. Flare nut crowfoot
a:10 mm (0.39 in) (Other)
a:12 mm (0.47 in) (Between VDC
Installing brake piping C
actuator and master cylinder)
2. Torque wrench
S-NT360 D
E
Removing front/rear caliper assembly
Power tool
and tire
BR
PBIC0190E
G
Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia pin
H
ZZA0515D
I
J
K
L
M
Revision: 2005 August BR-5 2005 350Z
Symptom
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