Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 350Z 2003-2007 Approved Nissan 350Z 2005 em
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ENGINE MECHANICAL
B ENGINE
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ENGINE MECHANICAL
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CONTENTS
PRECAUTIONS ......................................................... 4 . INTAKE MANIFOLD COLLECTOR ......................... 18 . F
Precautions for Procedures without Cowl Top Cover 4 ..... Removal and Installation ....................................... 18 .
Precautions for Battery Service ............................... 4 . REMOVAL .......................................................... 18 .
Precautions for Drain Engine Coolant ..................... 4 . INSPECTION AFTER REMOVAL ...................... 20 . G
Precautions for Disconnecting Fuel Piping ............. 4 . INSTALLATION .................................................. 21 .
Precautions for Removal and Disassembly ............ 4 . INTAKE MANIFOLD ................................................ 23 .
Precautions for Inspection, Repair and Replace- Removal and Installation ....................................... 23 .
H
ment ........................................................................ 4
. REMOVAL .......................................................... 23 .
Precautions for Assembly and Installation .............. 4 . INSPECTION AFTER REMOVAL ...................... 23 .
Parts Requiring Angle Tightening ............................ 5 . INSTALLATION .................................................. 24 .
Precautions for Liquid Gasket ................................. 5 . EXHAUST MANIFOLD AND THREE WAY CATA- I
REMOVAL OF LIQUID GASKET SEALING ......... 5 . LYST ......................................................................... 25
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LIQUID GASKET APPLICATION PROCEDURE 5 ..... Removal and Installation ....................................... 25 .
PREPARATION .......................................................... 7 . REMOVAL .......................................................... 25 . J
Special Service Tools .............................................. 7 . INSPECTION AFTER REMOVAL ...................... 27 .
Commercial Service Tools ....................................... 9 . INSTALLATION .................................................. 27 .
NOISE, VIBRATION AND HARSHNESS (NVH) OIL PAN AND OIL STRAINER ................................ 29 .
K
TROUBLESHOOTING ............................................. 12 . Removal and Installation ....................................... 29 .
NVH Troubleshooting -- Engine Noise ................. 12 . REMOVAL .......................................................... 29 .
Use the Chart Below to Help You Find the Cause INSPECTION AFTER REMOVAL ...................... 31 .
of the Symptom. .................................................... 13 . INSTALLATION .................................................. 32 . L
DRIVE BELTS .......................................................... 14. INSPECTION AFTER INSTALLATION ............... 34 .
Checking Drive Belts ............................................. 14 . IGNITION COIL ........................................................ 35 .
Tension Adjustment ............................................... 14 . Removal and Installation ....................................... 35 . M
ALTERNATOR AND POWER STEERING OIL REMOVAL .......................................................... 35 .
PUMP BELT ....................................................... 15 . INSTALLATION .................................................. 35 .
A/C COMPRESSOR BELT ................................ 15 . SPARK PLUG (PLATINUM-TIPPED TYPE) ............ 36 .
Removal and Installation ....................................... 15 . Removal and Installation ....................................... 36 .
REMOVAL .......................................................... 15 . REMOVAL .......................................................... 36 .
INSTALLATION .................................................. 15 . INSPECTION AFTER REMOVAL ...................... 36 .
AIR CLEANER AND AIR DUCT .............................. 16 . INSTALLATION .................................................. 37 .
Removal and Installation ....................................... 16 . FUEL INJECTOR AND FUEL TUBE ....................... 38 .
REMOVAL .......................................................... 16 . Removal and Installation ....................................... 38 .
INSPECTION AFTER REMOVAL ...................... 17 . REMOVAL .......................................................... 38 .
INSTALLATION .................................................. 17 . INSTALLATION .................................................. 40 .
Changing Air Cleaner Filter ................................... 17 . INSPECTION AFTER INSTALLATION ............... 43 .
REMOVAL .......................................................... 17 . ROCKER COVER .................................................... 44 .
INSTALLATION .................................................. 17 . Removal and Installation ....................................... 44 .
REMOVAL .......................................................... 44 .
INSTALLATION .................................................. 45 .
Revision: 2005 August EM-1 2005 350Z
FRONT TIMING CHAIN CASE ................................ 47 . ENGINE ASSEMBLY .............................................. 132 .
Removal and Installation ....................................... 47 . Removal and Installation ...................................... 132 .
REMOVAL .......................................................... 47 . REMOVAL ......................................................... 133 .
INSTALLATION ................................................... 51 . INSTALLATION ................................................. 135 .
INSPECTION AFTER INSTALLATION ............... 57 . INSPECTION AFTER INSTALLATION ............. 137 .
TIMING CHAIN ......................................................... 59 . CYLINDER BLOCK ................................................ 138 .
Removal and Installation (Except for 35th Anniver- Disassembly and Assembly ................................. 138 .
sary) ....................................................................... 59
. DISASSEMBLY ................................................. 140 .
REMOVAL .......................................................... 61 . ASSEMBLY ....................................................... 145 .
INSPECTION AFTER REMOVAL ....................... 68 . How to Select Piston and Bearing ....................... 153 .
INSTALLATION ................................................... 69 . DESCRIPTION ................................................. 153 .
INSPECTION AFTER INSTALLATION ............... 80 . HOW TO SELECT PISTON .............................. 153 .
Removal and Installation (For 35th Anniversary) ... 81 HOW TO SELECT CONNECTING ROD BEAR-
REMOVAL .......................................................... 82 . ING .................................................................... 154
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INSPECTION AFTER REMOVAL ....................... 89 . HOW TO SELECT MAIN BEARING ................. 155 .
INSTALLATION ................................................... 90 . Inspection After Disassembly ............................... 158 .
INSPECTION AFTER INSTALLATION ............. 101 . CRANKSHAFT END PLAY ............................... 158 .
CAMSHAFT ............................................................ 102 . CONNECTING ROD SIDE CLEARANCE ........ 158 .
Removal and Installation ..................................... 102 . PISTON TO PISTON PIN OIL CLEARANCE .... 158 .
REMOVAL ........................................................ 103 . PISTON RING SIDE CLEARANCE .................. 159 .
INSPECTION AFTER REMOVAL ..................... 104 . PISTON RING END GAP ................................. 160 .
INSTALLATION ................................................. 107 . CONNECTING ROD BEND AND TORSION .... 160 .
INSPECTION AFTER INSTALLATION ............. 112 . CONNECTING ROD BIG END DIAMETER ..... 161 .
Valve Clearance ................................................... 113 . CONNECTING ROD BUSHING OIL CLEAR-
INSPECTION .................................................... 113 . ANCE ................................................................ 161
.
ADJUSTMENT ................................................. 116 . CYLINDER BLOCK DISTORTION ................... 162 .
OIL SEAL ............................................................... 117. MAIN BEARING HOUSING INNER DIAMETER.162
Removal and Installation of Valve Oil Seal .......... 117 . PISTON TO CYLINDER BORE CLEARANCE . 163
REMOVAL ........................................................ 117 . CRANKSHAFT MAIN JOURNAL DIAMETER .. 164 .
INSTALLATION ................................................. 117 . CRANKSHAFT PIN JOURNAL DIAMETER ..... 164 .
Removal and Installation of Front Oil Seal .......... 118 . CRANKSHAFT OUT-OF-ROUND AND TAPER.164
REMOVAL ........................................................ 118 . CRANKSHAFT RUNOUT ................................. 165 .
INSTALLATION ................................................. 118 . CONNECTING ROD BEARING OIL CLEAR-
Removal and Installation of Rear Oil Seal ........... 118 . ANCE ................................................................ 165
.
REMOVAL ........................................................ 118 . MAIN BEARING OIL CLEARANCE .................. 166 .
INSTALLATION ................................................. 119 . CRUSH HEIGHT OF MAIN BEARING ............. 166 .
CYLINDER HEAD .................................................. 120 . CRUSH HEIGHT OF CONNECTING ROD
On-Vehicle Service .............................................. 120 . BEARING .......................................................... 167 .
CHECKING COMPRESSION PRESSURE ...... 120 . MAIN BEARING CAP BOLT OUTER DIAMETER .167
Removal and Installation ..................................... 121 . CONNECTING ROD BOLT OUTER DIAMETER
REMOVAL ........................................................ 121 . (EXCEPT FOR 35TH ANNIVERSARY) ............ 167 .
INSPECTION AFTER REMOVAL ..................... 122 . FLYWHEEL DEFLECTION (M/T MODELS) ..... 167 .
INSTALLATION ................................................. 123 . MOVEMENT AMOUNT OF FLYWHEEL (M/T
INSPECTION AFTER INSTALLATION ............. 124 . MODELS) .......................................................... 167 .
Disassembly and Assembly ................................. 125 . DRIVE PLATE (A/T MODELS) .......................... 168 .
DISASSEMBLY ................................................ 125 . OIL JET ............................................................. 168
.
ASSEMBLY ...................................................... 126 . OIL JET RELIEF VALVE ................................... 168 .
Inspection After Disassembly .............................. 127 . SERVICE DATA AND SPECIFICATIONS (SDS) ... 169 .
VALVE DIMENSIONS ....................................... 127 . Standard and Limit ............................................... 169 .
VALVE GUIDE CLEARANCE ........................... 128 . GENERAL SPECIFICATIONS .......................... 169 .
VALVE GUIDE REPLACEMENT ...................... 128 . DRIVE BELT ..................................................... 170 .
VALVE SEAT CONTACT .................................. 130 . INTAKE MANIFOLD COLLECTOR, INTAKE
VALVE SEAT REPLACEMENT ........................ 130 . MANIFOLD AND EXHAUST MANIFOLD ......... 170 .
VALVE SPRING SQUARENESS ...................... 131 . SPARK PLUG ................................................... 170 .
VALVE SPRING DIMENSIONS AND VALVE CAMSHAFT AND CAMSHAFT BEARING ........ 171 .
SPRING PRESSURE LOAD ............................ 131 . CYLINDER HEAD ............................................. 173 .
CYLINDER BLOCK ........................................... 176 .
PISTON, PISTON RING AND PISTON PIN ..... 177 .
CONNECTING ROD ......................................... 178 .
Revision: 2005 August EM-2 2005 350Z
CRANKSHAFT ................................................. 179
. CONNECTING ROD BEARING ....................... 181 .
MAIN BEARING ............................................... 180
. Tightening Torque ................................................ 181
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Revision: 2005 August EM-3 2005 350Z
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Procedures without Cowl Top Cover ABS00H53
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J
Precautions for Battery Service ABS00B4N
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions for Drain Engine Coolant ABS009Y1
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel Piping ABS009Y2
q Before starting work, make sure no fire or spark producing items are in the work area.
q Release fuel pressure before disconnecting and disassembly.
q After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and Disassembly ABS009Y3
q When instructed to use special service tools, use specified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
q Exercise maximum care to avoid damage to mating or sliding surfaces.
q Cover openings of engine system with tape or equivalent, if necessary, to seal out foreign materials.
q Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
q When loosening bolts and nuts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used in the step.
Precautions for Inspection, Repair and Replacement ABS009Y4
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and Installation ABS009Y5
q Use torque wrench to tighten bolts or nuts to specification.
q When tightening bolts and nuts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
q Replace with new gasket, packing, oil seal or O-ring.
q Dowel pins are used for several parts alignment. When replacing and reassembling with dowel pins, make
sure that dowel pins are installed in the original portion.
q Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
q Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
q Release air within route when refilling after draining engine coolant.
Revision: 2005 August EM-4 2005 350Z
PRECAUTIONS
q After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage. A
Parts Requiring Angle Tightening ABS009Y6
q Use angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening of the following engine parts: EM
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