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EXHAUST SYSTEM


B ENGINE

                                                                                                                                                       A




                                                                                             SECTION
                                                                                           EXHAUST SYSTEM
                                                                                                                      EX                               EX



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                                                            CONTENTS
PREPARATION .......................................................... 2
                                                                 .          Checking Exhaust System ....................................... 3.         F
 Commercial Service Tools ....................................... 2
                                                                 .          Removal and Installation ......................................... 3
                                                                                                                                             .
EXHAUST SYSTEM .................................................. 3
                                                                 .            REMOVAL ............................................................ 4
                                                                                                                                             .
                                                                              INSTALLATION .................................................... 4
                                                                                                                                             .         G
                                                                              INSPECTION AFTER INSTALLATION ................. 5              .
                                                                           SERVICE DATA AND SPECIFICATIONS (SDS) ....... 6                   .
                                                                            Tightening Torque .................................................... 6
                                                                                                                                             .
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Revision: 2005 August                                                 EX-1                                                            2006 350Z
                           PREPARATION

PREPARATION                                                                  PFP:00002

Commercial Service Tools                                                        NBS000J4



  (Kent-Moore No.)
                                                 Description
  Tool name

  Power tool                                     Loosening nuts and bolts




                                     PBIC0190E




Revision: 2005 August         EX-2                                          2006 350Z
                                         EXHAUST SYSTEM

EXHAUST SYSTEM                                                                                   PFP:20100
                                                                                                                  A
Checking Exhaust System                                                                                NBS000J5


Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.                                                                           EX
q   If anything is found, repair or replace damaged parts.

                                                                                                                  C


                                                                                                                  D

                                                                                                   SMA211A

                                                                                                                  E
Removal and Installation                                                                               NBS000J6


CAUTION:
q  Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat               F
   resistance, corrosion resistance, and shape.
q  Perform the operation with the exhaust system fully cooled down because the system will be hot
   just after engine stops.
                                                                                                                  G
q  Be careful not to cut your hand on the insulator edge.


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                                                                                                PBIC4207E

   1.   Mounting rubber             2.   Main muffler mounting bracket   3.   Mounting rubber
   4.   Main muffler                5.   Main muffler mounting bracket   6.   Center muffler
   7.   Mounting rubber             8.   Mounting bracket                9.   Ring gasket



Revision: 2005 August                               EX-3                                        2006 350Z
                                           EXHAUST SYSTEM

    10. Gasket                         11. Exhaust mounting bracket        12. Exhaust front tube
    13. Gasket

q    Refer to GI-10, "Components" for symbol marks in the figure.
REMOVAL
q    Disconnect each joint and mounting with power tool.
q    When removing main muffler, remove main muffler mounting bracket bolts.
q    For removing and installing parts around propeller shaft, be careful of the following caution.
     CAUTION:
     Be sure to prevent propeller shaft from interfering parts and tools. If necessary, install protector to
     propeller shaft to prevent damage.
     For propeller shaft protector, refer to PR-5, "REAR PROPELLER SHAFT" .
INSTALLATION
Note the following, and install in the reverse order of removal.
q   Tighten main muffler mounting bracket bolts in numerical order
    as shown in the figure.




                                                                                                          PBIC1675E




When reassembling main muffler only.
1. Temporarily tighten connecting flange (A).
2. Move main muffler front / rear / left / right so that clearance
   between tail tube and bumper is even.
3. Tighten connecting flange (A) to the specified torque.
When reassembling center muffler.
1. Temporarily tighten connecting flanges in order of (A) and (B).
2. Move main muffler front / rear / left / right so that clearance
   between tail tube and bumper is even.
3. Tighten connecting flanges in order of (A) and (B) to the speci-
   fied torque.                                                                                          PBIC2104E


When reassembling exhaust front tube.
1. Temporarily tighten connecting flanges of center muffler in order of (B) and (C).
2. Move main muffler front / rear / left / right so that clearance between tail tube and bumper is even.
3. Tighten connecting flanges in order of (B) and (C) to the specified torque.
CAUTION:
q  Always replace exhaust tube gaskets with new ones when reassembling.
q  If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on heat
   insulator, remove them.
q  When installing heat insulator avoid large gaps or interference between heat insulator and each
   exhaust pipe.
q  Remove deposits from the sealing surface of each connection. Connect them securely to avoid
   gas leakage.
q  Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
   cle side. Check each part for unusual interference, and then tighten them to the specified torque.
q  When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
   left directions.

Revision: 2005 August                                 EX-4                                             2006 350Z
                                     EXHAUST SYSTEM

INSPECTION AFTER INSTALLATION
q   Make sure that clearance between tail tube and bumper is even.                                    A
q   With engine running, check exhaust tube joints for gas leakage and unusual noises.
q   Make sure that mounting brackets and mounting rubbers are installed properly and free from undue
    stress. Improper installation could result in excessive noise and vibration.                     EX



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Revision: 2005 August                         EX-5                                       2006 350Z
                           SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)                                                       PFP:00030

Tightening Torque                                                                                NBS000J7

                                                                               Unit: N



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