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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                    A




                                                                                     SECTION
                                                                                           FRONT SUSPENSION
                                                                                                                 FSU                                                B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         TRANSVERSE LINK ................................................ 13      .        F
 Caution .................................................................... 2
                                                                        .          Removal and Installation ....................................... 13     .
PREPARATION .......................................................... 3.            REMOVAL .......................................................... 13 .
 Special Service Tools (SST) .................................... 3     .            INSPECTION AFTER REMOVAL ...................... 13                    .        G
 Commercial Service Tools ....................................... 3     .            INSTALLATION .................................................. 13    .
NOISE, VIBRATION AND HARSHNESS (NVH)                                              UPPER LINK ............................................................ 14
                                                                                                                                                           .
TROUBLESHOOTING ............................................... 4       .          Removal and Installation ....................................... 14     .
                                                                                                                                                                    H
 NVH Troubleshooting Chart .................................... 4       .            REMOVAL .......................................................... 14 .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .            INSPECTION AFTER REMOVAL ...................... 14                    .
 On-Vehicle Inspection and Service ......................... 5          .            INSTALLATION .................................................. 15    .
   INSPECTION OF BALL JOINT END PLAY OF                                           COMPRESSION ROD .............................................. 16        .         I
   EACH LINK .......................................................... 5
                                                                        .          Removal and Installation ....................................... 16     .
   SHOCK ABSORBER INSPECTION .................... 5                     .            REMOVAL .......................................................... 16 .
 Wheel Alignment Inspection .................................... 6      .            INSPECTION AFTER REMOVAL ...................... 16                    .         J
   DESCRIPTION ..................................................... 6  .            AXIAL END PLAY INSPECTION ........................ 17                 .
   PRELIMINARY CHECK ....................................... 6          .            INSTALLATION .................................................. 17    .
   GENERAL INFORMATION AND RECOMMEN-                                              STABILIZER BAR .................................................... 18   .
                                                                                                                                                                    K
   DATIONS ............................................................. 6
                                                                        .          Removal and Installation ....................................... 18     .
   THE ALIGNMENT PROCESS ............................. 7                .            REMOVAL .......................................................... 18 .
   INSPECTION OF CAMBER, CASTER AND                                                  INSPECTION AFTER REMOVAL ...................... 18                    .
   KINGPIN INCLINATION ANGLES ....................... 7                 .            INSTALLATION .................................................. 18    .        L
 Components ............................................................ 8
                                                                        .         FRONT SUSPENSION MEMBER ............................ 19                  .
 Removal and Installation ......................................... 9   .          Removal and Installation ....................................... 19     .
   REMOVAL ............................................................ 9
                                                                        .            REMOVAL .......................................................... 19 .        M
   INSTALLATION .................................................... 9  .            INSPECTION AFTER REMOVAL ...................... 19                    .
COIL SPRING AND SHOCK ABSORBER .............. 10                        .            INSTALLATION .................................................. 19    .
 Removal and Installation ....................................... 10    .         TOWER BAR ........................................................... 20 .
   REMOVAL .......................................................... 10.          Removal and Installation ....................................... 20     .
   INSTALLATION .................................................. 10   .            REMOVAL .......................................................... 20 .
 Disassembly and Assembly .................................. 10         .            INSTALLATION .................................................. 20    .
   DISASSEMBLY .................................................. 10    .         SERVICE DATA ....................................................... 21  .
   INSPECTION AFTER DISASSEMBLY ...............11                       .          Wheel Alignment (Unladen) ................................... 21        .
   ASSEMBLY .........................................................11 .          Ball Joint ................................................................ 21
                                                                                                                                                           .
                                                                                   Wheelarch Height (Unladen*) ................................ 21         .




Revision: 2005 August                                                      FSU-1                                                                  2006 350Z
                                            PRECAUTIONS

PRECAUTIONS                                                                                          PFP:00001

Caution                                                                                                 NES00001


q   When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
    on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q   Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
    mats are in designated positions.
q   After servicing suspension parts, be sure to check wheel alignment.
q   Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
    oiled, tighten as they are.
q   Avoid burden to front cross bar.




Revision: 2005 August                             FSU-2                                            2006 350Z
                                            PREPARATION

PREPARATION                                                                                                  PFP:00002
                                                                                                                             A
Special Service Tools (SST)                                                                                       NES00002


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                             B
   (Kent-Moore No.)                                                          Description
  Tool name

  KV991040S0                                                                                                                 C
  (      --    )
  CCK gauge attachment
  1. Plate
                                                                                                                             D
  2. Guide bolts
  3. Nuts
  4. Springs
  5. Center plate                                                                                                            FSU
                                                                             Measuring wheel alignment
  6. KV9910 4020 Adapter A
    a: 72 mm (2.83 in) dia.
  7. KV9910 4030 Adapter B
    b: 65 mm (2.56 in) dia.                                     S-NT498                                                      F
  8. KV9910 4040 Adapter C
    c: 57 mm (2.24 in) dia.
  9. KV9910 4050 Adapter D
    d: 53.4 mm (2.102 in) dia.                                                                                               G



  ST3565 2000                                                                                                                H
                                                                             Disassembling and assembling shock
  (     --     )
                                                                             absorber
  Strut attachment
                                                                                                                              I
                                                                ZZA0807D


  ST3127 S000
  (See J25742-1)                                                                                                              J
  Preload gauge
  1. GG91030000
          Torque wrench (J25765)                                             Measuring rotating torque of ball joint
  2. HT62940000 ( -- )                                                                                                       K
           Socket adapter (1/2)
  3. HT62900000 ( -- )
                                                                NT124
           Socket adapter (3/8)
                                                                                                                             L
Commercial Service Tools                                                                                          NES00003


 Tool name                                                                  Description
                                                                                                                             M



 Spring compressor                                                          Removing coil spring



                                                               S-NT717




                                                                            q   Removing wheel nuts
                                                                            q   Removing brake caliper assembly
 Power tool                                                                 q   Removing undercover
                                                                            q   Removing front suspension compo-
                                                                                nents parts
                                                               PBIC0190E




Revision: 2005 August                              FSU-3                                                   2006 350Z
          NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                                                                     PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                                                                       NES00004


Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.




                                                                                                                                                                                                                                                                                                                                                     NVH in RAX and RSU section.
                                                                                                                                                                                                                                                                                                                               NVH in RFD section.




                                                                                                                                                                                                                                                                                                                                                                                                                               NVH in RAX section.
                                                                                                                                                                                                                                                                                                                                                                                     NVH in WT section.
                                                                                                                                                                                                                                                                                                                                                                                                          NVH in WT section.


                                                                                                                                                                                                                                                                                                                                                                                                                                                     NVH in BR section.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          NVH in PS section.
                                                                                                                                                                                                                                                                                                           NVH in PR section
                                                                                                                                                                                                                                                                                  FSU-18
                                                                                                  FSU-11
                                                               FSU-8




                                                                                                                                                                                                                               FSU-8
                                                                                                                                                                                                                                                      FSU-6
                                                                                                                                                     --
                                                                                                                                                                                         --
                                                                                                                                                                                                              --
 Reference page




                                                                                                  Shock absorber deformation, damage or deflection




                                                                                                                                                                                                                                                                                                                                                     REAR AXLE AND REAR SUSPENSION
                                                                                                                                                     Bushing or mounting deterioration
                                                               Improper installation, looseness



 Possible cause and SUSPECTED PARTS




                                                                                                                                                                                                                                                      Incorrect wheel alignment
                                                                                                                                                                                                                               Suspension looseness




                                                                                                                                                                                                                                                                                                           PROPELLER SHAFT
                                                                                                                                                                                                                                                                                  Stabilizer bar fatigue
                                                                                                                                                                                         Parts interference




                                                                                                                                                                                                                                                                                                                               DIFFERENTIAL




                                                                                                                                                                                                                                                                                                                                                                                                          ROAD WHEEL
                                                                                                                                                                                                                                                                                                                                                                                                                               DRIVE SHAFT
                                                                                                                                                                                                              Spring fatigue




                                                                                                                                                                                                                                                                                                                                                                                                                                                                          STEERING
                                                                                                                                                                                                                                                                                                                                                                                                                                                     BRAKES
                                                                                                                                                                                                                                                                                                                                                                                     TIRES
                                   Noise                                    



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