Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan 350Z 2003-2007 Approved Nissan 350Z 2007 BR
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BRAKE SYSTEM
F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. REMOVAL .......................................................... 13
. BR
Precautions for Supplemental Restraint System INSTALLATION .................................................. 14 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation of the Rear Brake Tube
SIONER" ................................................................. 3
. and Brake Hose (With Brembo Calipers) .............. 14 . G
Precautions for Battery Service ............................... 3 . REMOVAL .......................................................... 14
.
Precautions for Procedures without Cowl Top Cover 3 ..... INSTALLATION .................................................. 14 .
Precautions for Brake System ................................. 3 . Inspection after Installation .................................... 14 .
H
PREPARATION .......................................................... 5
. BRAKE MASTER CYLINDER ................................. 15 .
Commercial Service Tools ....................................... 5 . On-Vehicle Inspection ............................................ 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) LEAK INSPECTION ........................................... 15 .
TROUBLESHOOTING ............................................... 6 . Removal and Installation ....................................... 15 . I
NVH Troubleshooting Chart .................................... 6 . REMOVAL .......................................................... 15
.
BRAKE PEDAL ......................................................... 7
. INSTALLATION .................................................. 15 .
Inspection and Adjustment ...................................... 7 . Components .......................................................... 16
. J
PLAY AND CLEARANCE BETWEEN THE Disassembly and Assembly ................................... 16 .
BRAKE PEDAL AND FLOOR PANEL WITH MODELS WITHOUT VDC .................................. 16 .
PEDAL DEPRESSED .......................................... 7 . MODELS WITH VDC ......................................... 19 .
K
ADJUSTMENT ..................................................... 7. BRAKE BOOSTER .................................................. 23 .
Components ............................................................ 8
. On-Vehicle Inspection ............................................ 23 .
Removal and Installation ......................................... 8. OPERATING CHECK ......................................... 23 .
REMOVAL ............................................................ 8
. AIRTIGHT CHECK ............................................. 23 . L
INSPECTION AFTER REMOVAL ........................ 8 . Components .......................................................... 23
.
INSTALLATION .................................................... 9
. Removal and Installation ....................................... 24 .
BRAKE FLUID ......................................................... 10
. REMOVAL .......................................................... 24
. M
On-Vehicle Inspection ........................................... 10. INSPECTION AFTER REMOVAL ...................... 24 .
LEVEL CHECK .................................................. 10 . INSTALLATION .................................................. 24 .
Drain and Refill ...................................................... 10
. VACUUM LINES ...................................................... 25 .
Bleeding Brake System ..........................................11 . Components .......................................................... 25
.
BRAKE TUBE AND HOSE ...................................... 12 . Removal and Installation ....................................... 25 .
Hydraulic Circuit .................................................... 12
. Inspection .............................................................. 25
.
Removal and Installation of the Front Brake Tube VISUAL INSPECTION ........................................ 25 .
and Brake Hose (Other than Brembo Calipers) .... 12 . CHECK VALVE INSPECTION ............................ 25 .
REMOVAL .......................................................... 12
. FRONT DISC BRAKE .............................................. 26 .
INSTALLATION .................................................. 12. On-Vehicle Inspection ............................................ 26 .
Removal and Installation of the Front Brake Tube PAD WEAR INSPECTION .................................. 26 .
and Brake Hose (With Brembo Calipers) .............. 13 . Components .......................................................... 27
.
REMOVAL .......................................................... 13
. OTHER THAN BREMBO CALIPERS ................. 27 .
INSTALLATION .................................................. 13. WITH BREMBO CALIPERS ............................... 28 .
Removal and Installation of the Rear Brake Tube Removal and Installation of Brake Pad (Other than
and Brake Hose (Other than Brembo Calipers) .... 13 . Brembo Calipers) ................................................... 29
.
Revision: 2006 November BR-1 2007 350Z
REMOVAL .......................................................... 29
. Brembo Calipers) ...................................................42
.
INSTALLATION ................................................... 29
. REMOVAL ...........................................................42
.
Removal and Installation of Brake Pad (With INSTALLATION ...................................................42.
Brembo Calipers) ................................................... 30
. Removal and Installation of Brake Pad (With
REMOVAL .......................................................... 30
. Brembo Calipers) ...................................................42
.
HOW TO APPLY GREASE TO THE BRAKE PAD 30 ... REMOVAL ...........................................................42
.
INSTALLATION ................................................... 30
. HOW TO APPLY GREASE TO THE BRAKE PAD...43
Removal and Installation of Brake Caliper Assembly INSTALLATION ...................................................43.
(Other than Brembo Calipers) ............................... 31 . Removal and Installation of Brake Caliper Assembly
REMOVAL .......................................................... 31
. (Other than Brembo Calipers) ................................44 .
INSTALLATION ................................................... 31
. REMOVAL ...........................................................44
.
Removal and Installation of Brake Caliper Assembly INSTALLATION ...................................................44.
(With Brembo Calipers) ......................................... 32
. Removal and Installation of Brake Caliper Assembly
REMOVAL .......................................................... 32
. (With Brembo Calipers) ..........................................45 .
INSTALLATION ................................................... 32
. REMOVAL ...........................................................45
.
Disassembly and Assembly of Brake Caliper INSTALLATION ...................................................45.
Assembly (Other than Brembo Calipers) ............... 33 . Disassembly and Assembly of Brake Caliper
DISASSEMBLY .................................................. 33
. Assembly (Other than Brembo Calipers) ...............45 .
INSPECTION AFTER DISASSEMBLY ............... 34 . DISASSEMBLY ...................................................45 .
ASSEMBLY ........................................................ 34
. CALIPER INSPECTION ......................................46 .
DISC ROTOR INSPECTION .............................. 35 . ASSEMBLY .........................................................47
.
Disassembly and Assembly of Brake Caliper DISC ROTOR INSPECTION ..............................48 .
Assembly (With Brembo Calipers) ......................... 36 . Disassembly and Assembly of Brake Caliper
DISASSEMBLY .................................................. 36
. Assembly (With Brembo Calipers) .........................49 .
CALIPER INSPECTION ..................................... 36 . DISASSEMBLY ...................................................49 .
ASSEMBLY ........................................................ 36
. CALIPER INSPECTION ......................................49 .
DISC ROTOR INSPECTION .............................. 37 . ASSEMBLY .........................................................49
.
Brake Burnishing Procedure .................................. 38 . DISC ROTOR INSPECTION ..............................50 .
REAR DISC BRAKE ................................................ 39. SERVICE DATA AND SPECIFICATIONS (SDS) .....52 .
On-Vehicle Inspection ............................................ 39
. General Specifications ...........................................52.
PAD WEAR INSPECTION .................................. 39 . Brake Pedal ...........................................................52
.
Components .......................................................... 40
. Brake Booster ........................................................52
.
OTHER THAN BREMBO CALIPERS ................. 40 . Check Valve ...........................................................52
.
WITH BREMBO CALIPERS ............................... 41 . Front Disc Brake ....................................................52
.
Removal and Installation of Brake Pad (Other than Rear Disc Brake .....................................................53
.
Revision: 2006 November BR-2 2007 350Z
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" NFS00001
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Battery Service NFS00002
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the H
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
I
Precautions for Procedures without Cowl Top Cover NFS000HT
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc. J
K
L
PIIB3706J
Precautions for Brake System NFS00003
M
q Recommended fluid is brake fluid "DOT 3". Refer to MA-11, "Fluids and Lubricants" .
q Do not reuse drained brake fluid.
q Do not let brake fluid come in contact with painted surfaces on the body. This might damage the paint, so
if it does come in contact, immediately wipe area and wash off with water.
q To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Revision: 2006 November BR-3 2007 350Z
PRECAUTIONS
q Use flare nut crowfoot and torque wrench when removing and
installing brake tube.
q When installing brake piping, be sure to check torque.
q Before working, turn the ignition switch OFF and disconnect the
connectors of ABS actuator and control unit or the battery nega-
tive terminal.
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-38, "Brake Burnishing Procedure" .
SBR686C
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Revision: 2006 November BR-4 2007 350Z
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools NFS00004
Tool name Description
B
1. Flare nut crowfoot
a:10 mm (0.39 in)/12mm(0.47 in) Installing each brake piping C
2. Torque wrench
S-NT360 D
E
Power tool Loosening bolts and nuts
BR
PBIC0190E
G
Pin punch Removing and installing reservoir tank
Tip diameter: 4 mm (0.16 in) dia pin
H
ZZA0515D
I
J
K
L
M
Revision: 2006 November BR-5 2007 350Z
Symptom
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