Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Murano 2003-2007.2009 Approved Nissan Murano 2009 Z51 DLN

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DLN


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TRANSMISSION & DRIVELINE

                                                                                                                                                                   A




                                                                                  SECTION                     DLN           DRIVELINE
                                                                                                                                                                   B



                                                                                                                                                                   C


                                                                                                                                                                   DLN


                                                                                                                                                                   E
                                                                 CONTENTS
                     TRANSFER: TY20A                                             C1210 ECM ....................................................... 17              F
                                                                                   Description ..............................................................17
                                                                                                                                                         .
BASIC INSPECTION ................................... 4
                                                .                                  DTC Logic ...............................................................17
                                                                                                                                                         .
                                                                                   Diagnosis Procedure ..............................................17  .         G
DIAGNOSIS AND REPAIR WORK FLOW ........ 4
                                  .
  Work Flow ................................................................ 4
                                                                      .          U1000 CAN COMM CIRCUIT ........................... 18
                                                                                   Description ..............................................................18
                                                                                                                                                         .
FUNCTION DIAGNOSIS .............................. 5
                                             .                                     DTC Logic ...............................................................18
                                                                                                                                                         .         H
                                                                                   Diagnosis Procedure ..............................................18  .
AWD SYSTEM .................................................... 5
                                                          .
  System Diagram ....................................................... 5
                                                                  .              U1010 CONTROL UNIT (CAN) ......................... 19                              I
  System Description .................................................. 6
                                                                  .                Description ..............................................................19
                                                                                                                                                         .
  Component Parts Location ....................................... 8
                                                                  .                DTC Logic ...............................................................19
                                                                                                                                                         .
  Component Description ............................................ 9
                                                                  .                Diagnosis Procedure ..............................................19  .
                                                                                                                                                                    J
DIAGNOSIS SYSTEM (AWD CONTROL                                                    POWER SUPPLY AND GROUND CIRCUIT .... 20
UNIT) .................................................................10
                                                                   .               Description ..............................................................20
                                                                                                                                                         .
  CONSULT-III Function ........................................... 10
                                                              .                    Diagnosis Procedure ..............................................20  .         K
COMPONENT DIAGNOSIS ........................ 12
                                         .                                       AWD LOCK SWITCH ........................................ 22
                                                                                   Description ..............................................................22
                                                                                                                                                         .
C1201 AWD CONTROL UNIT ...........................12
                                              .                                    Component Function Check ...................................22        .         L
  Description ............................................................. 12
                                                                       .           Diagnosis Procedure ..............................................22  .
  DTC Logic .............................................................. 12
                                                                       .           Component Inspection ............................................23   .
  Diagnosis Procedure .............................................. 12.                                                                                           M
                                                                                 AWD WARNING LAMP .................................... 24
C1203 ABS ACTUATOR AND ELECTRIC                                                    Description ..............................................................24
                                                                                                                                                         .
UNIT (CONTROL UNIT) ....................................13
                                                    .                              Component Function Check ...................................24        .
  Description ............................................................. 13
                                                                       .                                                                                           N
                                                                                   Diagnosis Procedure ..............................................24  .
  DTC Logic .............................................................. 13
                                                                       .
  Diagnosis Procedure .............................................. 13.         AWD LOCK INDICATOR LAMP ....................... 26
                                                                                   Description ..............................................................26
                                                                                                                                                         .         O
C1204 AWD SOLENOID ...................................14
                                                  .                                Component Function Check ...................................26        .
  Description ............................................................. 14
                                                                       .           Diagnosis Procedure ..............................................26  .
  DTC Logic .............................................................. 14
                                                                       .
  Diagnosis Procedure .............................................. 14.         ECU DIAGNOSIS ........................................ 27
                                                                                                                                    .                              P
  Component Inspection ........................................... 15  .
                                                                                 AWD CONTROL UNIT ...................................... 27
C1205 AWD ACTUATOR RELAY ....................16
                                         .                                         Reference Value .....................................................27.
  Description ............................................................. 16
                                                                       .           Wiring Diagram - AWD SYSTEM - .........................29              .
  DTC Logic .............................................................. 16
                                                                       .           Fail-Safe .................................................................32
                                                                                                                                                          .
  Diagnosis Procedure .............................................. 16.           DTC Inspection Priority Chart .................................33      .


Revision: 2008 October                                                    DLN-1                                                              2009 Murano
  DTC Index ............................................................. 33
                                                                      .             SIDE OIL SEAL ................................................ 49
                                                                                                                                               .
                                                                                      Exploded View ....................................................... 49
                                                                                                                                                        .
SYMPTOM DIAGNOSIS ............................ 34
                                           .                                          Removal and Installation ........................................ 49
                                                                                                                                                        .
AWD WARNING LAMP DOES NOT TURN ON                                                   REMOVAL AND INSTALLATION .............. 51
                                 ... 34
  Description ............................................................. 34
                                                                        .           TRANSFER ASSEMBLY .................................. 51
                                                                                                                                     .
  Diagnosis Procedure ............................................. 34  .             Exploded View ....................................................... 51
                                                                                                                                                        .
                                                                                      Removal and Installation ........................................ 51
                                                                                                                                                        .
AWD WARNING LAMP DOES NOT TURN
OFF ................................................................... 35
                                                                    .               DISASSEMBLY AND ASSEMBLY ............ 53
  Description ............................................................. 35
                                                                        .
  Diagnosis Procedure ............................................. 35  .           ADAPTER CASE .............................................. 53
                                                                                                                                            .
                                                                                      Exploded View ....................................................... 53
                                                                                                                                                           .
HEAVY TIGHT-CORNER BRAKING SYMP-                                                      Disassembly ........................................................... 54
                                                                                                                                                           .
TOM OCCURS .................................................. 36
                                                          .                           Assembly ............................................................... 55
                                                                                                                                                           .
  Description ............................................................. 36
                                                                        .             Inspection After Disassembly ................................. 56    .
  Diagnosis Procedure ............................................. 36  .
                                                                                    GEAR RING ...................................................... 57
                                                                                                                                                 .
VEHICLE DOES NOT ENTER AWD MODE .... 37
                                 .                                                    Exploded View ....................................................... 57
                                                                                                                                                           .
  Description ............................................................. 37
                                                                        .             Disassembly ........................................................... 58
                                                                                                                                                           .
  Diagnosis Procedure ............................................. 37  .             Assembly ............................................................... 59
                                                                                                                                                           .
                                                                                      Inspection After Disassembly ................................. 60    .
AWD WARNING LAMP BLINKS QUICKLY .... 38
                                 .
  Description ............................................................. 38
                                                                        .           DRIVE PINION .................................................. 61
                                                                                                                                                .
                                                                                      Exploded View ....................................................... 61
                                                                                                                                                           .
AWD WARNING LAMP BLINKS SLOWLY ..... 39
                                 .                                                    Disassembly ........................................................... 62
                                                                                                                                                           .
  Description ............................................................. 39
                                                                        .             Assembly ............................................................... 63
                                                                                                                                                           .
  Diagnosis Procedure ............................................. 39  .             Adjustment ............................................................. 65
                                                                                                                                                           .
                                                                                      Inspection After Disassembly ................................. 70    .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................... 40
                                              .                                     TRANSFER CASE ............................................ 72
                                                                                                                                           .
  NVH Troubleshooting Chart .................................. 40
                                                           .                          Exploded View ....................................................... 72
                                                                                                                                                             .
                                                                                      Disassembly ........................................................... 73
                                                                                                                                                             .
PRECAUTION ............................................ 41
                                                    .                                 Assembly ............................................................... 73
                                                                                                                                                             .
                                                                                      Inspection ............................................................... 75
                                                                                                                                                             .
PRECAUTIONS ................................................ 41
                                                         .
  Precaution for Supplemental Restraint System                                      SERVICE DATA AND SPECIFICATIONS
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
                                                                                    (SDS) .......................................................... 76
  SIONER" ................................................................ 41
                                                                       .
  Precaution for Procedure without Cowl Top Cover 41                   ...          SERVICE DATA AND SPECIFICATIONS
  Service Notice or Precautions for Transfer ............ 41           .            (SDS) ................................................................ 76
                                                                                                                                                       .
                                                                                      General Specifications ........................................... 76 .
PREPARATION .......................................... 43
                                                   .
                                                                                      Preload Torque ...................................................... 76
                                                                                                                                                            .
PREPARATION ................................................ 43
                                                         .                            Backlash ................................................................ 76
                                                                                                                                                            .
  Special Service Tool .............................................. 43
                                                                  .                   Companion Flange Runout .................................... 76       .
  Commercial Service Tool ...................................... 45
                                                                  .                  REAR PROPELLER SHAFT: 3F63A-EDJ75
ON-VEHICLE MAINTENANCE .................. 46
                                      .                                             SYMPTOM DIAGNOSIS ............................ 77
TRANSFER OIL ................................................ 46
                                                          .                         NOISE, VIBRATION AND HARSHNESS
  Inspection .............................................................. 46
                                                                           .        (NVH) TROUBLESHOOTING ........................... 77
                                                                                                                                  .
  Draining ................................................................. 46
                                                                           .          NVH Troubleshooting Chart ................................... 77
                                                                                                                                                .
  Refilling .................................................................. 46
                                                                           .
                                                                                    PREPARATION .......................................... 78
ON-VEHICLE REPAIR ............................... 47
                                              .
                                                                                    PREPARATION ................................................ 78
                                                                                                                                             .
AWD CONTROL UNIT ...................................... 47
                                                    .                                 Commercial Service Tool ....................................... 78
                                                                                                                                                  .
  Exploded View ....................................................... 47
                                                                    .
  Removal and Installation ....................................... 47
                                                                    .               ON-VEHICLE MAINTENANCE .................. 79


Revision: 2008 October                                                       DLN-2                                                               2009 Murano
REAR PROPELLER SHAFT .............................79
                                              .                                     FRONT OIL SEAL ............................................. 91
  Inspection ............................................................... 79
                                                                        .             Exploded View ........................................................91
                                                                                                                                                        .            A
                                                                                      Removal and Installation ........................................91
                                                                                                                                                        .
ON-VEHICLE REPAIR ................................ 80
                                               .
                                                                                    SIDE OIL SEAL ................................................. 93
REAR PROPELLER SHAFT .............................80
                                              .                                                                                                                      B
                                                                                      Exploded View ........................................................93
                                                                                                                                                        .
  Exploded View ....................................................... 80
                                                                        .             Removal and Installation ........................................93
                                                                                                                                                        .
  Removal and Installation ........................................ 80  .
  Inspection ............................................................... 82
                                                                        .           ELECTRIC CONTROLLED COUPLING ........... 94                                      C
                                                                                      Exploded View ........................................................94
                                                                                                                                                        .
SERVICE DATA AND SPECIFICATIONS                                                       Removal and Installation ........................................94
                                                                                                                                                        .
(SDS) ........................................................... 83
                                                              .
                                                                                    REMOVAL AND INSTALLATION .............. 98 DLN
                                                                                                                        .
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................83
                                                                   .                REAR FINAL DRIVE ASSEMBLY .................... 98
  General Specifications ........................................... 83
                                                                    .                 Exploded View ........................................................98
                                                                                                                                                        .            E
  Propeller Shaft Runout ........................................... 83
                                                                    .                 Removal and Installation ........................................98
                                                                                                                                                        .
  Journal Axial Play ................................................... 83
                                                                    .
                                                                                    DISASSEMBLY AND ASSEMBLY ........... 101
                                                                                                                       .
               REAR FINAL DRIVE: R145                                                                                                                                F
                                                                                    ELECTRIC CONTROLLED COUPLING ......... 101
FUNCTION DIAGNOSIS ............................. 84
                                             .                                        Exploded View ...................................................... 101
                                                                                                                                                           .
                                                                                      Disassembly ......................................................... 102
                                                                                                                                                           .         G
REAR FINAL DRIVE ASSEMBLY ....................84
                                          .
                                                                                      Assembly .............................................................. 102
                                                                                                                                                           .
  System Diagram ..................................................... 84
                                                                  .
                                                                                      Adjustment ............................................................ 104
                                                                                                                                                           .
SYMPTOM DIAGNOSIS ............................. 85
                                            .                                         Inspection After Disassembly ............................... 104     .
                                                                                                                                                                     H
NOISE, VIBRATION AND HARSHNESS                                                      DIFFERENTIAL ASSEMBLY .......................... 106
(NVH) TROUBLESHOOTING ...........................85
                                             .                                        Exploded View ...................................................... 106
                                                                                                                                                           .
  NVH Troubleshooting Chart ................................... 85
                                                           .                          Disassembly ......................................................... 107
                                                                                                                                                           .         I
                                                                                      Assembly .............................................................. 108
                                                                                                                                                           .
PRECAUTION ............................................. 86
                                                     .                                Inspection After Disassembly ............................... 111     .

                                                                                    DRIVE PINION ................................................ 113                J
PRECAUTIONS .................................................86
                                                         .
  Service Notice or Precautions for Rear Final Drive 86
                                                   ....                               Exploded View ...................................................... 113
                                                                                                                                                           .
                                                                                      Disassembly ......................................................... 114
                                                                                                                                                           .
PREPARATION .......................................... 87
                                                   .                                  Assembly .............................................................. 115
                                                                                                                                                           .         K
                                                                                      Adjustment ............................................................ 118
                                                                                                                                                           .
PREPARATION .................................................87
                                                         .                            Inspection After Disassembly ............................... 121     .
  Special Service Tools ............................................. 87
                                                                 .                                                                                                   L
  Commercial Service Tools ..................................... 89
                                                                 .                  SERVICE DATA AND SPECIFICATIONS
                                                                                    (SDS) ......................................................... 123
                                                                                                                                                  .
ON-VEHICLE MAINTENANCE ................... 90
                                       .
                                                                                    SERVICE DATA AND SPECIFICATIONS                                                  M
REAR DIFFERENTIAL GEAR OIL ...................90
                                          .                                         (SDS) ............................................................... 123
  Inspection ............................................................... 90
                                                                          .
                                                                                      General Specification ........................................... 123 .
  Draining .................................................................. 90
                                                                          .
                                                                                      Drive Gear Runout ................................................ 123.        N
  Refilling .................................................................. 90
                                                                          .
                                                                                      Differential Side Gear Clearance .......................... 123       .
ON-VEHICLE REPAIR ................................ 91
                                               .                                      Preload Torque ..................................................... 123
                                                                                                                                                            .
                                                                                      Backlash ............................................................... 123
                                                                                                                                                            .        O
                                                                                      Companion Flange Runout ................................... 123       .


                                                                                                                                                                     P




Revision: 2008 October                                                       DLN-3                                                              2009 Murano
                             DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION >                                                                 [TRANSFER: TY20A]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow                                                                                    INFOID:0000000003302033




DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, reproduce symptoms, and understand them fully.
Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if neces-
sary.
CAUTION:
Customers are not professional. Never guess easily like "maybe the customer means that...," or
"maybe the customer mentions this symptom".

           >> GO TO 2.
2.CHECK AWD WARNING LAMP
Start the engine and drive at 30 km/h (19 MPH) or more for approximately 1 minute.
Does AWD warning lamp turn ON?
 YES >> GO TO 3.
 NO       >> GO TO 6.
3.PERFORM SELF-DIAGNOSIS
     With CONSULT-III
1.    Perform AWD control unit self-diagnosis.
2.    Check malfunction detected by self-diagnosis.
3.    Erase AWD control unit self-diagnostic results.

           >> GO TO 4.
4.CHECK TERMINALS AND HARNESS CONNECTORS
Check pin terminals for damage or loose connection with harness connector.

           >> GO TO 5.
5.CHECK SYMPTOM REPRODUCTION
   With CONSULT-III
Perform DTC reproduction procedure for the error system.
Is any error detected?
  YES >> GO TO 2.
  NO     >> GO TO 6.
6.PERFORM SYMPTOM DIAGNOSIS
Perform the symptom diagnosis for each system.
Is any malfunction present?
  YES >> GO TO 2.
  NO     >> GO TO 7.
7.FINAL CHECK
   With CONSULT-III
Check input/output signal standard of AWD control unit.
Is the input/output the standard value?
  YES >> INSPECTION END
  NO      >> GO TO 2.


Revision: 2008 October                              DLN-4                                      2009 Murano
                         AWD SYSTEM
< FUNCTION DIAGNOSIS >                [TRANSFER: TY20A]

FUNCTION DIAGNOSIS                                                      A
AWD SYSTEM
System Diagram                                INFOID:0000000003302034
                                                                        B

CONTROL DIAGRAM
                                                                        C


                                                                        DLN


                                                                        E



                                                                        F


                                                                        G


                                                                        H



                                                                         I


                                                                         J



                                                                        K
                                            JSDIA0955GB


CROSS-SECTIONAL VIEW                                                    L



                                                                        M



                                                                        N



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                                                                        P




Revision: 2008 October     DLN-5               2009 Murano
                                                         AWD SYSTEM
< FUNCTION DIAGNOSIS >                                                                                         [TRANSFER: TY20A]




                                                                                                                       JPDIE0015ZZ



  1.   Adapter case                               2.   Transfer case                       3.     Gear ring bearing (Transfer case side)
  4.   Pinion front bearing                       5.   Pinion sleeve                       6.     Drive pinion
  7.   Companion flange                           8.   Pinion rear bearing                 9.     Drive gear
  10. Gear ring bearing (Adapter case side)

System Description                                                                                                       INFOID:0000000003302035




DESCRIPTION



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