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EM


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ENGINE

                                                                                                                                                                         A




                                                                                                      SECTION
                                                                                              ENGINE MECHANICAL
                                                                                                                                  EM                                     EM



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                                                                                                                                                                         E
                                                                       CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
                                            .                                             Removal and Installation ........................................15
                                                                                                                                                       .                 F

NOISE, VIBRATION AND HARSHNESS                                                          SPARK PLUG ................................................... 16
(NVH) TROUBLESHOOTING ............................ 3
                                             .                                            Exploded View ........................................................16
                                                                                                                                                                .
                                                                                                                                                                         G
  NVH Troubleshooting - Engine Noise ...................... 3      .                      Removal and Installation ........................................16   .
  Use the Chart Below to Help You Find the Cause                                          Inspection ...............................................................17
                                                                                                                                                                .
  of the Symptom ........................................................ 4
                                                                   .
                                                                                        CAMSHAFT VALVE CLEARANCE .................. 18                                   H
PRECAUTION .............................................. 5
                                                     .                                    Inspection and Adjustment .....................................18
                                                                                                                                                     .

PRECAUTIONS .................................................. 5
                                                         .                              COMPRESSION PRESSURE ........................... 23
                                                                                          Inspection ...............................................................23
                                                                                                                                                                .         I
  Precaution for Procedure without Cowl Top Cover 5                          ......
  Precaution for Supplemental Restraint System
                                                                                        ON-VEHICLE REPAIR ................................ 25
                                                                                                                                       .
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
                                                                                                                                                                         J
  SIONER" .................................................................. 5
                                                                             .          ENGINE COVER ............................................... 25
  Precaution Necessary for Steering Wheel Rota-                                           Exploded View ........................................................25
                                                                                                                                                            .
  tion after Battery Disconnect .................................... 5       .            Removal and Installation ........................................25
                                                                                                                                                            .
  Precaution for Drain Engine Coolant and Engine                                                                                                                         K
  Oil ............................................................................. 6
                                                                             .          DRIVE BELT AUTO TENSIONER AND IDLER
  Precaution for Disconnecting Fuel Piping ................ 6                .          PULLEY ............................................................. 26
  Precaution for Removal and Disassembly ............... 6                   .            Exploded View ........................................................26
                                                                                                                                                            .            L
  Precaution for Inspection, Repair and Replace-                                          Removal and Installation ........................................26
                                                                                                                                                            .
  ment ......................................................................... 6
                                                                             .
  Precaution for Assembly and Installation ................. 6               .          AIR CLEANER AND AIR DUCT ....................... 27
                                                                                          Exploded View ........................................................27
                                                                                                                                                                .        M
  Precaution for Angle Tightening ............................... 6          .
  Precaution for Liquid Gasket .................................... 7        .            Removal and Installation ........................................27   .
                                                                                          Inspection ...............................................................28
                                                                                                                                                                .
PREPARATION ........................................... 9
                                                   .                                                                                                                     N
                                                                                        INTAKE MANIFOLD COLLECTOR .................. 29
PREPARATION .................................................. 9
                                                         .                                Exploded View ........................................................29
                                                                                                                                                            .
  Special Service Tool ................................................ 9
                                                                 .                        Removal and Installation ........................................29
                                                                                                                                                            .
                                                                                                                                                                         O
  Commercial Service Tool ....................................... 10
                                                                 .
                                                                                        INTAKE MANIFOLD ......................................... 32
ON-VEHICLE MAINTENANCE ................... 13
                                       .                                                  Exploded View ........................................................32
                                                                                                                                                                .
                                                                                          Removal and Installation ........................................32   .        P
DRIVE BELT ......................................................13
                                                             .                            Inspection ...............................................................33
                                                                                                                                                                .
  Exploded View ....................................................... 13
                                                                       .
  Checking ................................................................ 13
                                                                       .                EXHAUST MANIFOLD AND THREE WAY
  Tension Adjustment ............................................... 13.                CATALYST ........................................................ 34
  Removal and Installation ........................................ 13 .                  Exploded View ........................................................34
                                                                                                                                                                .
                                                                                          Removal and Installation ........................................34   .
AIR CLEANER FILTER .....................................15
                                                    .                                     Inspection ...............................................................38
                                                                                                                                                                .


Revision: 2008 October                                                            EM-1                                                              2009 Murano
OIL PAN AND OIL STRAINER ......................... 39
                                               .                                      Exploded View ....................................................... 94
                                                                                                                                                             .
  Exploded View ....................................................... 39
                                                                        .             Removal and Installation ........................................ 94   .
  Removal and Installation ....................................... 39   .             Inspection ............................................................... 98
                                                                                                                                                             .
  Inspection .............................................................. 43
                                                                        .
                                                                                    OIL SEAL ......................................................... 103
                                                                                                                                                    .
FUEL INJECTOR AND FUEL TUBE ................ 45
                                         .
  Exploded View ....................................................... 45
                                                                        .           VALVE OIL SEAL .................................................. 103
                                                                                                                                                    .
  Removal and Installation ....................................... 45   .            VALVE OIL SEAL : Removal and Installation ...... 103           .
  Inspection .............................................................. 49
                                                                        .           FRONT OIL SEAL .................................................. 103
                                                                                                                                                    .
                                                                                     FRONT OIL SEAL : Removal and Installation ..... 103            .
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER ........................................................ 50
                                                              .                     REAR OIL SEAL .................................................... 104
                                                                                                                                                     .
  Exploded View ....................................................... 50
                                                                    .                REAR OIL SEAL : Removal and Installation ........ 104           .
  Removal and Installation ....................................... 50
                                                                    .
                                                                                    CYLINDER HEAD ............................................ 106
                                                                                                                                            .
TIMING CHAIN ................................................. 53
                                                           .                          Exploded View ..................................................... 106.
  Exploded View ....................................................... 53
                                                                        .             Removal and Installation ...................................... 107    .
  Removal and Installation ....................................... 54   .             Disassembly and Assembly ................................. 110         .
  Inspection .............................................................. 66
                                                                        .             Inspection ............................................................. 114
                                                                                                                                                             .

REMOVAL AND INSTALLATION .............. 68
                                    .                                               CYLINDER BLOCK ......................................... 117
                                                                                                                                          .
                                                                                      Exploded View ..................................................... 117.
ENGINE ASSEMBLY ........................................ 68
                                                     .                                Disassembly and Assembly ................................. 118         .
2WD .......................................................................... 68
                                                                           .          Inspection ............................................................. 126
                                                                                                                                                             .
 2WD : Exploded View ............................................ 68       .        HOW TO SELECT PISTON AND BEARING .. 136
 2WD : Removal and Installation ............................ 69            .          Description ........................................................... 136
                                                                                                                                                               .
 2WD : Inspection ................................................... 76   .          Piston ................................................................... 136
                                                                                                                                                               .
AWD ......................................................................... 77
                                                                          .           Connecting Rod Bearing .................................... 137          .
 AWD : Exploded View ........................................... 77       .           Main Bearing ....................................................... 138 .
 AWD : Removal and Installation ............................ 78           .
                                                                                    SERVICE DATA AND SPECIFICATIONS
 AWD : Inspection ................................................... 85  .
                                                                                    (SDS) ......................................................... 141
DISASSEMBLY AND ASSEMBLY ............ 86
                                  .
                                                                                    SERVICE DATA AND SPECIFICATIONS
ENGINE STAND SETTING ............................... 86
                                                 .                                  (SDS) ............................................................... 141
                                                                                                                                                       .
  Setting ................................................................... 86
                                                                          .           General Specification .......................................... 141   .
                                                                                      Drive Belt ............................................................. 141
                                                                                                                                                             .
ENGINE UNIT ................................................... 88
                                                            .                         Spark Plug ........................................................... 142
                                                                                                                                                             .
  Disassembly .......................................................... 88
                                                                       .              Intake Manifold ..................................................... 142
                                                                                                                                                             .
  Assembly ............................................................... 88
                                                                       .              Exhaust Manifold ................................................. 142 .
                                                                                      Camshaft .............................................................. 142
                                                                                                                                                             .
REAR TIMING CHAIN CASE ........................... 89
                                               .                                      Cylinder Head ..................................................... 144.
  Exploded View ....................................................... 89
                                                                    .
                                                                                      Cylinder Block ..................................................... 146
                                                                                                                                                             .
  Disassembly and Assembly ................................... 90   .
                                                                                      Main Bearing ....................................................... 149
                                                                                                                                                             .
CAMSHAFT ...................................................... 94
                                                            .                         Connecting Rod Bearing .................................... 150        .




Revision: 2008 October                                                        EM-2                                                                2009 Murano
        NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS                                                                   A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting - Engine Noise                        INFOID:0000000003304077
                                                                                    EM



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                                                        JPBIA1711GB




Revision: 2008 October               EM-3                   2009 Murano
            NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
Use the Chart Below to Help You Find the Cause of the Symptom                                                                 INFOID:0000000003304078




1.     Locate the area where noise occurs.
2.     Confirm the type of noise.
3.     Specify the operating condition of the engine.
4.     Check specified noise source.
       If necessary, repair or replace these parts.

                                            Operating condition of engine
     Location     Type of        Before   After    When                                  Source of                                     Refer-
                                                            When      When     While                        Check item
     of noise      noise         warm-    warm-    start-                                 noise                                      ence page
                                                            idling    racing   driving
                                  up       up       ing
 Top of en-     Ticking or                                                               Tappet
                                   C        A       --        A         B        --                   Valve clearance                  EM-18
 gine           clicking                                                                 noise
 Rocker
 cover                                                                                   Camshaft     Camshaft runout
 Cylinder       Rattle             C        A       --        A         B        C       bearing      Camshaft journal oil             EM-142
 head                                                                                    noise        clearance

                                                                                                      Piston to piston pin oil
                Slap or                                                                  Piston pin   clearance
                                   --       A       --        B         B        --                                                    EM-146
                knock                                                                    noise        Connecting rod bushing
                                                                                                      oil clearance
                                                                                                      Piston to cylinder bore
 Crank-                                                                                               clearance
 shaft pul-                                                                                           Piston ring side clear-
                Slap or                                                                  Piston
 ley                               A        --      --        B         B        A                    ance                             EM-146
                rap                                                                      slap noise
 Cylinder                                                                                             Piston ring end gap
 block                                                                                                Connecting rod bend
 (Side of                                                                                             and torsion
 engine)                                                                                 Connect-     Connecting rod bushing           EM-146
 Oil pan                                                                                 ing rod      oil clearance
                Knock              A        B        C        B         B        B
                                                                                         bearing      Connecting rod bearing           EM-150
                                                                                         noise        oil clearance
                                                                                                    Main bearing oil clear-            EM-149
                                                                                         Main bear-
                Knock              A        B       --        A         B        C                  ance
                                                                                         ing noise
                                                                                                    Crankshaft runout                  EM-146
                                                                                         Timing
 Front of                                                                                chain and    Timing chain cracks              EM-66
 engine         Tapping or                                                               timing       and wear
                                   A        A       --        B         B        B
 Timing         ticking                                                                  chain ten-   Timing chain tensioner           EM-53
 chain case                                                                              sioner       operation
                                                                                         noise
                                                                                         Drive belt
                Squeak-
                                                                                         (Sticking
                ing or fizz-       A        B       --        B        --        C                    Drive belt deflection
                                                                                         or slip-
                ing                                                                                                                    EM-13
                                                                                         ping)
 Front of
                                                                                         Drive belt   Idler pulley bearing op-
 engine         Creaking           A        B        A        B         A        B
                                                                                         (Slipping)   eration
                                                                                         Water                                        CO-18,
                Squall
                                   A        B       --        B         A        B       pump         Water pump operation           "Exploded
                Creak
                                                                                         noise                                         View"
       A: Closely related      B: Related C: Sometimes related --: Not related




Revision: 2008 October                                               EM-4                                                      2009 Murano
                                              PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                     A
PRECAUTIONS
Precaution for Procedure without Cowl Top Cover                                                      INFOID:0000000004754452
                                                                                                                               EM
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
                                                                                                                               C


                                                                                                                               D


                                                                                                                               E

                                                                                                               PIIB3706J


Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    F
PRE-TENSIONER"                                                                                       INFOID:0000000004754454



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  G
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
                                                                                                                               H
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the "SRS AIRBAG" and "SEAT BELT" of this
Service Manual.
WARNING:                                                                                                                        I



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