Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2006-2009 Approved Nissan Maxima 2006 CL
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C TRANSMISSION/TRANSAXLE
A
B
SECTION
CLUTCH CL
D
E
CONTENTS
PRECAUTIONS ......................................................... 2
. OPERATING CYLINDER ......................................... 11 . F
Precautions for Supplemental Restraint System Removal and Installation ....................................... 11 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL .......................................................... 11
.
SIONER" ................................................................. 2
. INSTALLATION .................................................. 11 . G
Precautions ............................................................. 2
. Disassembly and Assembly ................................... 12 .
PREPARATION .......................................................... 3
. DISASSEMBLY .................................................. 12 .
Special Service Tools .............................................. 3
. INSPECTION AFTER DISASSEMBLY ............... 12 .
H
Commercial Service Tools ....................................... 3 . ASSEMBLY ........................................................ 12
.
NOISE, VIBRATION, AND HARSHNESS (NVH) CLUTCH PIPING ...................................................... 13
.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 13 .
NVH TROUBLESHOOTING CHART ...................... 4 . REMOVAL .......................................................... 13
. I
CLUTCH PEDAL ....................................................... 5
. INSTALLATION .................................................. 13 .
Components ............................................................ 5
. CLUTCH RELEASE MECHANISM .......................... 14 .
Removal and Installation ......................................... 5. Removal and Installation ....................................... 14 . J
REMOVAL ............................................................ 5
. REMOVAL .......................................................... 14
.
INSPECTION AFTER REMOVAL ........................ 5 . INSPECTION AFTER REMOVAL ...................... 14 .
INSTALLATION .................................................... 5
. INSTALLATION .................................................. 15 .
K
On-vehicle Inspection and Adjustment .................... 6 . CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 16 ...
CLUTCH FLUID ......................................................... 7
. Removal and Installation ....................................... 16 .
Air Bleeding Procedure ........................................... 7. REMOVAL .......................................................... 16
.
CLUTCH MASTER CYLINDER ................................. 8 . INSTALLATION .................................................. 16 . L
Components ............................................................ 8
. Inspection and Adjustment after Removal ............. 17 .
Removal and Installation of Clutch Master Cylinder 8 ..... CLUTCH DISC ................................................... 17 .
REMOVAL ............................................................ 8
. CLUTCH COVER ............................................... 17 . M
INSTALLATION .................................................... 8
. FLYWHEEL ........................................................ 17
.
Removal and Installation of Clutch Reservoir Tank 9 ..... SERVICE DATA AND SPECIFICATIONS (SDS) ..... 18 .
REMOVAL ............................................................ 9
. Clutch Control System ........................................... 18 .
INSTALLATION .................................................... 9
. Clutch Master Cylinder .......................................... 18 .
Disassembly and Assembly .................................... 9 . Clutch Operating Cylinder ..................................... 18 .
DISASSEMBLY .................................................... 9. Clutch Disc ............................................................ 18
.
INSPECTION AFTER DISASSEMBLY ................ 9 . Clutch Cover .......................................................... 18
.
ASSEMBLY ........................................................ 10
. Clutch Pedal .......................................................... 19
.
Revision: October 2006 CL-1 2006 Maxima
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" ECS00IZ0
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions ECS009SG
q Use recommended brake fluid when adding fluid to clutch reservoir tank. Refer to MA-9, "RECOM-
MENDED FLUIDS AND LUBRICANTS" .
q Never reuse fluid drained from clutch system.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.
q Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not
use compressed air.
SBR686C
Revision: October 2006 CL-2 2006 Maxima
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ECS009SH
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
ST20630000 Installing clutch cover and clutch disc
(J-26366) a: 15.8 mm (0.622 in) dia. CL
Clutch aligning bar b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.772 in)
D
NT405
ST20050240 Adjusting unevenness of diaphragm spring of E
( -- ) clutch cover
Diaphragm spring adjusting wrench a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
F
NT404
G
KV32101000 Removing and installing spring pin
(J-25689-A) a: 4 mm (0.16 in) dia.
Pin punch
H
NT410
I
Commercial Service Tools ECS009SI
Tool name Description J
1. Flare nut crowfoot Removing and installing clutch piping
2. Torque wrench a: 10 mm (0.39 in)
K
L
NT360
Power tool Loosening bolts and nuts
M
PBIC0190E
Revision: October 2006 CL-3 2006 Maxima
Symptom
Reference page
Revision: October 2006
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
CLUTCH PEDAL (Inspection and adjustment) CL-6
1
1
CLUTCH LINE (Air in line) CL-7
2
1
tion. If necessary, repair or replace these parts.
NVH TROUBLESHOOTING CHART
MASTER CYLINDER PISTON CUP (Damaged) CL-9
3
2
OPERATING CYLINDER PISTON CUP (Damaged) CL-12
4
2
ENGINE MOUNTING (Loose) EM-118
1
CL-4
RELEASE BEARING (Worn, dirty or damaged) CL-14
1
CLUTCH DISC (Out of true) CL-17
5
CLUTCH DISC (Runout is excessive) CL-17
5
2
CLUTCH DISC (Lining broken) CL-17
5
CLUTCH DISC (Dirty or burned) CL-17
5
CLUTCH DISC (Oily) CL-17
5
2
2
CLUTCH DISC (Worn out) CL-17
2
2
CLUTCH DISC (Hardened) CL-17
2
5 CLUTCH DISC (Lack of spline grease) CL-17
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
DIAPHRAGM SPRING (Damaged) CL-17
6
3
DIAPHRAGM SPRING (Out of tip alignment) CL-17
6
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PRESSURE PLATE (Distortion) CL-17
7
4
FLYWHEEL (Distortion) CL-17, "FLYWHEEL"
5
PFP:00003
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
2006 Maxima
ECS009SJ
CLUTCH PEDAL
CLUTCH PEDAL PFP:46540
A
Components ECS009SK
B
CL
D
E
F
G
WCIA0200E
1. Clutch pedal bracket 2. ASCD clutch switch 3. Clutch interlock switch
4. Clutch pedal 5. Bushing 6. Clevis pin H
7. Assist spring 8. Stopper rubber 9. Bushing
10. Snap pin
Removal and Installation ECS009SL
I
REMOVAL
1. Remove the driver side lower instrument panel. Refer to IP-15, "Lower Driver Instrument Panel" .
2. Disconnect the ASCD clutch switch and the clutch interlock switch. Refer to PG-64, "HARNESS CON- J
NECTOR" .
3. Remove the clutch pedal clevis pin.
K
4. Remove clutch pedal assembly mounting bolts and nuts.
5. Remove clutch pedal assembly.
INSPECTION AFTER REMOVAL L
q Inspect for clutch bending, damage and welding cracks. Replace if necessary.
q Make sure that the assist spring and return spring have not lost their spring. Replace if necessary.
M
INSTALLATION
Installation is in the reverse order of removal.
q After installation, refer to CL-6, "On-vehicle Inspection and Adjustment" .
Revision: October 2006 CL-5 2006 Maxima
CLUTCH PEDAL
On-vehicle Inspection and Adjustment ECS009SM
1. Check to see if the clutch pedal clevis pin floats freely in the bore
of the clutch pedal. It should not be bound by the clevis or clutch
pedal.
a. If the pin is not free, check that the ASCD switch is not applying
pressure to the clutch pedal causing the pin to bind. To adjust,
loosen the ASCD switch bolt lock nut and turn the ASCD switch.
b. Tighten the lock nut.
c. Verify that the clutch pedal clevis pin floats freely in the bore of
the clutch pedal. It should not be bound by the clevis or clutch
pedal.
d. If the pin is still not free, remove the pin and check for deforma-
tion or damage. Replace the pin if necessary. Leave the pin
removed for step 2.
2. Check the clutch pedal stroke for free range of movement.
a. With the clutch pedal clevis pin removed, manually move the
pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the related parts (clutch pedal,
pedal bracket, assist spring and bushing). Reassemble the
pedal and re-verify that the clevis pin floats freely in the bore of
the pedal.
WCIA0423E
3. Adjust the clearance "C" while fully depressing the clutch pedal
(with the clutch interlock switch) as shown.
Clearance "C" : 0.1 ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo