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F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3. BRAKE BOOSTER .................................................. 18 . BR
Precautions for Supplemental Restraint System On-Vehicle Service ................................................ 18.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- OPERATING CHECK ......................................... 18 .
SIONER" ................................................................. 3
. AIRTIGHT CHECK ............................................. 18 . G
Precautions for Brake System ................................. 3 . Removal and Installation ....................................... 19 .
PREPARATION .......................................................... 4
. REMOVAL .......................................................... 19
.
Special Service Tool ................................................ 4
. INSPECTION AFTER REMOVAL ...................... 20 .
H
Commercial Service Tools ....................................... 4 . INSTALLATION .................................................. 20 .
NOISE, VIBRATION, AND HARSHNESS (NVH) VACUUM LINES ...................................................... 21 .
TROUBLESHOOTING ............................................... 5 . Removal and Installation ....................................... 21 .
NVH Troubleshooting Chart .................................... 5 . Inspection .............................................................. 22
. I
BRAKE PEDAL ......................................................... 6. VISUAL INSPECTION ........................................ 22 .
Inspection and Adjustment ...................................... 6 . CHECK VALVE INSPECTION ............................ 22 .
Removal and Installation ......................................... 7 . FRONT DISC BRAKE .............................................. 23 . J
REMOVAL ............................................................ 7
. Component ............................................................ 23
.
INSPECTION AFTER REMOVAL ........................ 7 . On-board Inspection .............................................. 24 .
INSTALLATION .................................................... 7 . PAD WEAR INSPECTION .................................. 24 .
K
BRAKE FLUID ........................................................... 8
. Removal and Installation of Brake Pad ................. 24 .
Checking Brake Fluid Level .................................... 8 . REMOVAL .......................................................... 24
.
Changing Brake Fluid .............................................. 8 . INSTALLATION .................................................. 24 .
Bleeding Brake System ........................................... 8 . Removal and Installation of Caliper Assembly and L
BRAKE PIPING AND HOSE ..................................... 9 . Disc Rotor .............................................................. 25
.
Hydraulic Circuit ...................................................... 9
. REMOVAL .......................................................... 25
.
Front Brake Piping and Hose .................................. 9 . INSTALLATION .................................................. 25 . M
REMOVAL ............................................................ 9
. Disassembly and Assembly of Caliper Assembly ... 26
INSTALLATION .................................................. 10 . DISASSEMBLY .................................................. 26 .
Rear Brake Piping and Hose ................................. 10 . CALIPER INSPECTION ..................................... 26 .
REMOVAL .......................................................... 10
. ASSEMBLY ........................................................ 27.
INSTALLATION ...................................................11 . DISC ROTOR INSPECTION .............................. 27 .
Inspection ...............................................................11
. Brake Burnishing ................................................... 28
.
BRAKE MASTER CYLINDER ................................. 12 . REAR DISC BRAKE ................................................ 29 .
On-board Inspection .............................................. 12 . Component ............................................................ 29
.
LEAK INSPECTION ........................................... 12 . On-board Inspection .............................................. 30 .
Components .......................................................... 12
. PAD WEAR INSPECTION .................................. 30 .
Removal and Installation ....................................... 12 . Removal and Installation of Brake Pad ................. 30 .
REMOVAL .......................................................... 12
. REMOVAL .......................................................... 30
.
INSTALLATION .................................................. 13 . INSTALLATION .................................................. 30 .
Disassembly and Assembly .................................. 13 . Removal and Installation of Caliper Assembly and
WITHOUT VDC .................................................. 13 . Disc Rotor .............................................................. 30
.
WITH VDC ......................................................... 15
. REMOVAL .......................................................... 30
.

Revision: May 2006 BR-1 2007 Maxima
INSTALLATION ................................................... 31
. DUAL PROPORTIONING VALVE ............................36 .
Disassembly and Assembly of Caliper Assembly ... 31 Inspection ...............................................................36
.
DISASSEMBLY .................................................. 31
. SERVICE DATA AND SPECIFICATIONS (SDS) .....37 .
CALIPER INSPECTION ..................................... 33 . General Specifications ...........................................37 .
ASSEMBLY ........................................................ 33
. Disc Brake ..............................................................37
.
DISC ROTOR INSPECTION .............................. 34 . Brake Pedal ...........................................................38
.
Brake Burnishing ................................................... 35
. Control Valve ..........................................................38
.
Brake Booster ........................................................38
.

Revision: May 2006 BR-2 2007 Maxima
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS004CU

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS004CV

G Always use new brake fluid. Refer to MA-9, "RECOMMENDED G
FLUIDS AND LUBRICANTS" .
G Never reuse drained brake fluid.
G Be careful not to splash brake fluid on painted areas; it may H
cause paint damage. If brake fluid is splashed on painted areas,
was it away with water immediately.
G To clean or wash all parts of master cylinder, disc brake caliper I
and wheel cylinder, use clean brake fluid.
G Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system. SBR686C J
G Use flare nut wrench when removing and installing brake tube.
G Always tighten brake lines to specified torque when installing.
G Burnish the brake contact surfaces after refinishing or replacing drums or rotors, after replacing pads or K
linings, or if a soft pedal occurs at very low mileage. Refer to BR-28, "Brake Burnishing" .
WARNING:
G Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. L

Revision: May 2006 BR-3 2007 Maxima
PREPARATION

PREPARATION PFP:00002

Special Service Tool EFS004YQ

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height mea-
surement tool

LFIA0227E

Commercial Service Tools EFS004CX

Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)

S-NT360

Brake fluid pressure gauge Measuring brake fluid pressure

NT151

Power tool Loosening fasteners

PBIC0190E

PBIC0191E

Revision: May 2006 BR-4 2007 Maxima
Symptom

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