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FL


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FUEL SYSTEM


B ENGINE

                                                                                                                                                            A




                                                                                                   SECTION
                                                                                                            FUEL SYSTEM
                                                                                                                            FL                             FL



                                                                                                                                                           C


                                                                                                                                                           D


                                                                                                                                                            E
                                                              CONTENTS
                                   CR                                         FUEL TANK ............................................................. 18
                                                                                                                                                  .         F
                                                                               Removal and Installation ....................................... 18.
PREPARATION .......................................................... 2
                                                                    .            REMOVAL .......................................................... 18
                                                                                                                                                  .
 Special Service Tools .............................................. 2
                                                                    .            INSTALLATION .................................................. 20
                                                                                                                                                  .        G
FUEL SYSTEM .......................................................... 3
                                                                    .            INSPECTION AFTER INSTALLATION ............... 20                 .
 Checking Fuel Lines ................................................ 3
                                                                    .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 21                      .
 General Precautions ............................................... 3
                                                                    .          Standard and Limit ................................................. 21
                                                                                                                                                  .
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND                                                                                                                    H
                                                                               Tightening Torque .................................................. 21
                                                                                                                                                  .
FUEL PUMP ASSEMBLY .......................................... 4     .
 Removal and Installation ......................................... 4
                                                                    .
   REMOVAL ............................................................ 4
                                                                    .
                                                                                                               K9K
                                                                                                                                                            I
   INSTALLATION .................................................... 6
                                                                    .         PREPARATION ........................................................ 22
                                                                                                                                                  .
   INSPECTION AFTER INSTALLATION ................ 7                 .          Special Service Tool .............................................. 22
                                                                                                                                                  .
FUEL TANK ............................................................... 8
                                                                    .         FUEL SYSTEM ........................................................ 23
                                                                                                                                                  .         J
 Removal and Installation ......................................... 8
                                                                    .          Checking Fuel Lines .............................................. 23
                                                                                                                                                  .
   REMOVAL ............................................................ 8
                                                                    .         FUEL FILTER ........................................................... 24
                                                                                                                                                  .
   INSTALLATION .................................................. 10
                                                                    .          Removal and Installation ....................................... 24.
   INSPECTION AFTER INSTALLATION .............. 10                  .                                                                                       K
                                                                               Water Draining from Fuel Filter ............................. 24   .
SERVICE DATA AND SPECIFICATIONS (SDS) ......11                      .            DRAINING WATER (RHD) ................................. 24        .
 Standard and Limit .................................................11
                                                                    .            DRAINING WATER (LHD) .................................. 25       .
 Tightening Torque ...................................................11
                                                                    .            FUEL FILTER CHECK ........................................ 25    .         L
                                                                               Changing Fuel Filter .............................................. 25
                                                                                                                                                  .
                                   HR                                            REMOVAL (RHD) ............................................... 25 .
                                                                                 REMOVAL (LHD) ................................................ 25.        M
PREPARATION ........................................................ 12
                                                                  .              INSTALLATION .................................................. 25
                                                                                                                                                  .
 Special Service Tools ............................................ 12
                                                                  .            Bleeding Fuel Filter ................................................ 26
                                                                                                                                                  .
FUEL SYSTEM ........................................................ 13
                                                                  .           FUEL LEVEL SENSOR UNIT .................................. 27        .
 Checking Fuel Lines .............................................. 13
                                                                  .            Removal and Installation ....................................... 27.
 General Precautions ............................................. 13
                                                                  .              REMOVAL .......................................................... 27
                                                                                                                                                  .
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND                                          INSTALLATION .................................................. 28
                                                                                                                                                  .
FUEL PUMP ASSEMBLY ........................................ 14    .           FUEL TANK ............................................................. 29
                                                                                                                                                  .
 Removal and Installation ....................................... 14
                                                                  .            Removal and Installation ....................................... 29.
   REMOVAL .......................................................... 14
                                                                  .              REMOVAL .......................................................... 29
                                                                                                                                                  .
   INSTALLATION .................................................. 16
                                                                  .              INSTALLATION .................................................. 30
                                                                                                                                                  .
   INSPECTION AFTER INSTALLATION .............. 17                .              INSPECTION AFTER INSTALLATION ............... 31                 .




                                                                         FL-1
                           PREPARATION
                                                                                    [CR]
PREPARATION
[CR]                                                                             PFP:00002

Special Service Tools                                                               EBS00OJ5



   Tool number
   (RENAULT tool number)                     Description
   Tool name

   KV993G0010                                Removing and Installing lock ring
   (Mot. 1397)
   Lock ring wrench




                                 PBIC1627E




                              FL-2
                                            FUEL SYSTEM
                                                                                                 [CR]
FUEL SYSTEM                                                                                  PFP:17503
                                                                                                             A
Checking Fuel Lines                                                                              EBS00OJM


Inspect fuel lines, fuel filler cap and tank for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.                                         FL
If necessary, repair or replace faulty parts.

                                                                                                            C


                                                                                                            D

                                                                                               SMA803A

                                                                                                             E
General Precautions                                                                              EBS00OJN


WARNING:
when replacing fuel line parts, be sure to observe the following.
                                                                                                             F
q  Put a "CAUTION: IN FLAMMABLE" sign in workshop.
q  Be sure to work in a well-ventilated area and furnish workshop with a CO2 fire extinguisher.
q  Do not smoke while servicing fuel system, keep open flames and spark away from work area.                G
CAUTION:
q  Use gasoline required by the regulation for octane number. Refer to GI-5, "Precautions for Fuel"
q  Before removing fuel line parts, carry out the following procedures.                                     H



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