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FSU

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FRONT SUSPENSION

E SUSPENSION

SECTION
FRONT SUSPENSION
FSU B

FSU
CONTENTS
PRECAUTIONS ......................................................... 2. INSTALLATION .................................................... 8 . F
PrecautionsforProcedureswithoutCowlTopCover 2 ..... Disassembly and Assembly ..................................... 8 .
Precautions for Brake System ................................. 2 . DISASSEMBLY .................................................... 8 .
Cautions .................................................................. 2
. INSPECTION AFTER DISASSEMBLY ................. 9 . G
PREPARATION .......................................................... 3
. ASSEMBLY .......................................................... 9 .
Special Service Tools .............................................. 3. TRANSVERSE LINK ................................................ 10 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 10 .
H
TROUBLESHOOTING ............................................... 4 . REMOVAL .......................................................... 10 .
NVH Troubleshooting Chart .................................... 4 . INSPECTION AFTER REMOVAL ...................... 10 .
FRONT SUSPENSION ASSEMBLY .......................... 5 . INSTALLATION .................................................. 10 .
Components ............................................................ 5
. STABILIZER BAR .................................................... 11 . I
On-Vehicle Inspection and Service ......................... 6 . Removal and Installation ....................................... 11 .
LOOSENESS, BACKLASH, AND DAMAGE OF REMOVAL .......................................................... 11 .
MOUNTING PARTS AND CONNECTIONS ......... 6 . INSPECTION AFTER REMOVAL ...................... 12 . J
Wheel Alignment ..................................................... 6
. INSTALLATION .................................................. 12 .
DESCRIPTION ..................................................... 6 . FRONT SUSPENSION MEMBER ............................ 13 .
PRELIMINARY INSPECTION .............................. 6 . Removal and Installation ....................................... 13 .
K
INSPECTION OF CAMBER, CASTER, AND REMOVAL .......................................................... 13 .
KINGPIN INCLINATION ANGLES ....................... 6 . INSPECTION AFTER REMOVAL ...................... 13 .
STEERING ANGLE INSPECTION ....................... 7 . INSTALLATION .................................................. 14 .
COIL SPRING AND SHOCK ABSORBER ................ 8 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 15 . L
Removal and Installation ......................................... 8 . Wheel Alignment ................................................... 15 .
REMOVAL ............................................................ 8
. Ball Joint ................................................................ 15
.
Tightening Torque .................................................. 15 . M

FSU-1
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Procedures without Cowl Top Cover EES002GB

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

PIIB3706J

Precautions for Brake System EES002L7

q Recommended fluid is brake fluid "DOT3" or "DOT4".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted areas,
wash it away with water immediately.
q Use flare nut wrench when removing flare nuts, and use a flare
nut torque wrench when tighten flare nuts.
q Always tighten brake lines to the specified torque when install-
ing.
SBR820BA

Cautions EES000ZW

q When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on flat, level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
q "Unladen condition" means that fuel, coolant and lubricant are full and ready for drive. However, spare tire,
jack, and hand tools should be unloaded.
q After installing the removed suspension parts, always check wheel alignment and adjust if necessary.
q Replace the caulking nut with a new one. Install a new nut without wiping the oil off before tightening.

FSU-2
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EES000ZY

Description Application
B
CCK gauge attachment
KV991040S1
1 KV99104020 Adapter A
2 KV99104030 Adapter B C
3 KV99104040 Adapter C
Measuring wheel alignment
4 KV99104050 Adapter D
5 KV99104060 Plate
6 KV99104070 Guide bolt D
7 KV99104080 Spring ZZA1167D

8 KV99104090 Center plate

FSU

Strut attachment
Disassembling and assembling strut F
ST35652000

ZZA0807D
G

GG94310000 H
Flare nut torque wrench Removing and installing brake lines
a: 10 mm (0.39 in)

NT406
I

FSU-3
Symptom

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