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LU


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ENGINE LUBRICATION SYSTEM


B ENGINE

                                                                                                                                                                 A




                                                            ENGINE LUBRICATION SYSTEM
                                                                                                    SECTION                    LU                                LU



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                                 CONTENTS
                                    CR                                                                               HR                                          F

PRECAUTIONS ......................................................... 3.         PRECAUTIONS ....................................................... 13 .
 Precautions For Liquid Gasket ................................ 3      .          Precautions for Liquid Gasket ............................... 13      .
                                                                                                                                                                 G
   REMOVAL OF LIQUID GASKET SEALING ......... 3                        .            REMOVAL OF LIQUID GASKET SEALING ....... 13                         .
   LIQUID GASKET APPLICATION PROCEDURE 3                               .....        LIQUID GASKET APPLICATION PROCEDURE 13                              ...
PREPARATION .......................................................... 4
                                                                       .         PREPARATION ........................................................ 14.
 Special Service Tools .............................................. 4.          Special Service Tools ............................................ 14 .        H
 Commercial Service Tool ........................................ 4    .          Commercial Service Tool ....................................... 14    .
LUBRICATION SYSTEM ........................................... 5       .         LUBRICATION SYSTEM ......................................... 15        .
 Lubrication Circuit ................................................... 5
                                                                       .          Lubrication Circuit .................................................. 15
                                                                                                                                                        .         I
ENGINE OIL .............................................................. 6
                                                                       .         ENGINE OIL ............................................................. 16
                                                                                                                                                        .
 Inspection ................................................................ 6
                                                                       .          Inspection .............................................................. 16
                                                                                                                                                        .
   OIL LEVEL AND CONTAMINATION .................... 6                  .            OIL LEVEL AND CONTAMINATION .................. 16                   .         J
   OIL LEAK ............................................................. 6
                                                                       .            ENGINE OIL LEAKAGE ..................................... 16         .
   OIL PRESSURE CHECK ..................................... 6          .            OIL PRESSURE CHECK ................................... 16           .
 Changing Engine Oil ............................................... 7 .          Changing Engine Oil .............................................. 17 .
OIL FILTER ................................................................ 9
                                                                       .         OIL FILTER .............................................................. 19
                                                                                                                                                        .        K
 Removal and Installation ......................................... 9  .          Removal and Installation ....................................... 19   .
   REMOVAL ............................................................ 9
                                                                       .            REMOVAL .......................................................... 19
                                                                                                                                                        .
   INSTALLATION .................................................... 9 .            INSTALLATION .................................................. 19  .         L
   INSPECTION AFTER INSTALLATION ................ 9                    .            INSPECTION AFTER INSTALLATION ............... 19                    .
OIL PUMP ................................................................ 10
                                                                       .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 20                         .
 Removal and Installation ....................................... 10   .          Standard and Limit ................................................. 20
                                                                                                                                                        .        M
   REMOVAL .......................................................... 10
                                                                       .            OIL PRESSURE ................................................. 20   .
   INSTALLATION .................................................. 10  .            OIL CAPACITY (APPROXIMATE) ...................... 20                .
 Disassembly and Assembly .................................. 10        .            TIGHTENING TORQUE ..................................... 20          .
   DISASSEMBLY .................................................. 10   .
   INSPECTION AFTER DISASSEMBLY .............. 10                      .                                            K9K
   ASSEMBLY .........................................................11.
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 12                         .         APPLICATION NOTICE ........................................... 21      .
 Standard and Limit ................................................ 12.          How to Check Vehicle Type ................................... 21      .
   OIL PRESSURE ................................................. 12   .         PRECAUTIONS ....................................................... 22 .
   OIL PUMP .......................................................... 12
                                                                       .          Precautions For Liquid Gasket .............................. 22       .
   OIL CAPACITY ................................................... 12 .            REMOVAL OF LIQUID GASKET ........................ 22                .
   TIGHTENING TORQUE ..................................... 12          .            LIQUID GASKET APPLICATION PROCEDURE 22                              ...
                                                                                 PREPARATION ........................................................ 23.
                                                                                  Special Service Tools ............................................ 23 .
                                                                                 ENGINE OIL ............................................................. 24
                                                                                                                                                        .
                                                                                  Inspection .............................................................. 24
                                                                                                                                                        .
                                                                                    OIL LEVEL AND MUDDINESS .......................... 24               .

                                                                            LU-1
   OIL LEAKAGE .................................................... 24.        OIL PUMP .................................................................27
                                                                                                                                                      .
   OIL PRESSURE CHECK ................................... 24          .         Removal and Installation ...................................... ..27  .
 Changing Engine Oil .............................................. 25.           REMOVAL ...........................................................27
                                                                                                                                                      .
OIL FILTER .............................................................. 26
                                                                      .           INSTALLATION ...................................................27  .
 Removal and Installation ....................................... 26  .        OIL COOLER ............................................................28
                                                                                                                                                      .
   REMOVAL .......................................................... 26
                                                                      .         Removal and Installation ...................................... ..28  .
   INSTALLATION ................................................... 26.           REMOVAL ...........................................................28
                                                                                                                                                      .
                                                                                  INSPECTION ......................................................28 .
                                                                                  INSTALLATION ...................................................28  .




                                                                          LU-2
                                               PRECAUTIONS
                                                                               [CR]
PRECAUTIONS
[CR]                                                                        PFP:00001
                                                                                           A
Precautions For Liquid Gasket                                                   EBS01JAS

REMOVAL OF LIQUID GASKET SEALING
q    After removing the mounting bolts and nuts, separate the mating                       LU
     surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
                                                                                           C
q    In areas where the seal cutter is difficult to use, use a plastic
     hammer to lightly tap the gasket area.
CAUTION:
                                                                                           D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
                                                                             PBIC0275E
                                                                                           E
LIQUID GASKET APPLICATION PROCEDURE
1.     Using a scraper, remove the old liquid gasket adhering to the
       gasket application surface and the mating surface.                                  F
q      Remove the liquid gasket completely from the groove of the gas-
       ket application surface, mounting bolts and bolt holes.
2.     Wipe the gasket application surface and the mating surface with                     G
       white gasoline (lighting and heating use) to remove adhering
       moisture, grease and foreign materials.
3.     Attach the liquid gasket to the tube presser.                                       H
       Use Genuine Liquid Gasket or equivalent.
                                                                             PBIC0003E

                                                                                            I
4.     Apply the gasket without breaks to the specified location with the
       specified dimensions.
q      If there is a groove for the liquid gasket application, apply the                    J
       gasket to the groove.

                                                                                           K


                                                                                            L
                                                                             EMA0622D




q    As for the bolt holes, normally apply the gasket inside the holes.                    M
     Occasionally, it should be applied outside the holes. Make sure
     to read the instruction in this manual.
q    Within five minutes of gasket application, install the mating com-
     ponent.
q    If the liquid gasket protrudes, wipe it off immediately.
q    Do not retighten after the installation.
q    After 30 minutes or more have passed from the installation, fill
     the engine oil and coolant.
CAUTION:                                                                     SEM164F
If there are additional instructions in this manual, observe them.




                                                       LU-3
                          PREPARATION
                                                                                        [CR]
PREPARATION                                                                          PFP:00002

Special Service Tools                                                                   EBS00OIH



 Tool number
                                                Description
 Tool name

 ST25051001                                     Measuring oil pressure
 Oil pressure gauge                             Maximum measuring range:
                                                2,452 kPa (24.5 bar, 25 kg/cm2 , 356 psi)




                                    S-NT050


 ST25052000                                     Adapting oil pressure gauge to cylinder block
 Hose




                                    S-NT559


 KV10115801                                     Removing oil filter
 Oil filter wrench




                                    S-NT772


 WS39930000                                     Pressing the tube of liquid gasket
 Tube presser




                                    S-NT052



Commercial Service Tool                                                                 EBS01JAV



 Tool name                                      Description

 Deep socket                                    Removing and installing oil pressure switch
                                                a: 24 mm (0.94 in)




                                    PBIC2072E




                             LU-4
                      LUBRICATION SYSTEM
                                                 [CR]
LUBRICATION SYSTEM                          PFP:15010
                                                              A
Lubrication Circuit                                EBS00OII




                                                              LU



                                                              C


                                                              D


                                                              E



                                                              F


                                                              G


                                                              H



                                                               I


                                                               J



                                                              K


                                                               L



                                                              M




                                           PBIC1465E




                             LU-5
                                                ENGINE OIL
                                                                                                             [CR]
ENGINE OIL                                                                                               PFP:KLA92

Inspection                                                                                                     EBS00OIJ

OIL LEVEL AND CONTAMINATION
q   Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started,
    stop it and allow 10 minutes before checking.
q   Check that the oil level is within the range shown in the figure.
q   If oil level is outside the range, adjust level.
q   Check the oil for white turbidity or remarkable contamination.
q   If the oil becomes turbid and white, it is highly probable that it is
    contaminated with coolant. Find the cause and repair.
q   When oil level gauge is inserted in guide, apply engine oil to rub-
    ber seal of grip.


                                                                                                           PBIC1466E


OIL LEAK
Check the following parts for engine oil leaks.
q  Oil pan
q  Oil pan drain plug
q  Oil pressure switch
q  Oil filter
q  Front cover
q  Cylinder head front cover
q  Mating surfaces of cylinder block and cylinder head
q  Mating surfaces of cylinder head and rocker cover
q  Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
q  Be careful not to burn yourself, as the engine oil is hot.
q  Oil pressure check should be done in P or N (A/T), Neutral (M/T) position.
1. Check the engine oil level. Refer to LU-6, "OIL LEVEL AND CONTAMINATION"
2. Remove oil filter. Refer to LU-9, "OIL FILTER" .
3. Remove oil pressure switch using a deep socket (commercial
   service tool).




                                                                                                           PBIC1467E




                                                     LU-6
                                                         ENGINE OIL
                                                                                                                             [CR]
4.   Install oil pressure gauge and hose (SST).
5.   Install oil filter. Refer to LU-9, "OIL FILTER" .                                                                                   A
6.   After warming up the engine, check that oil pressure corre-
     sponding to the engine speed is produced.
     NOTE:                                                                                                                               LU
     Low oil temperature creates high pressure.

                                                                                                                                         C

                                                                                                                           SLC926-A

                                                                                                                                         D
     Engine oil pressure [When oil temperature is 80 



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