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>> Download MA documenatation <<Text preview - extract from the documentMAINTENANCE
L MAINTENANCE
A
SECTION
MAINTENANCE
MA B
C
D
E
CONTENTS
PREPARATION .......................................................... 3
. TYPE1 DIESEL ENGINE) .................................. 24 . F
Special Service Tools .............................................. 3
. ENGINE AND EMISSION CONTROL MAINTE-
Commercial Service Tool ........................................ 4 . NANCE (K9K TYPE2 DIESEL ENGINE) ............ 25 .
DESCRIPTION ........................................................... 5
. CHASSIS AND BODY MAINTENANCE (K9K G
Pre-delivery Inspection Items .................................. 5 . TYPE2 DIESEL ENGINE) .................................. 26 .
APPLICATION NOTICE ............................................. 7 . MAINTENANCE UNDER SEVERE DRIVING
How to Confirm K9K Engine Type ........................... 7 . CONDITIONS (FOR EUROPE) .......................... 27 .
H
GENERAL MAINTENANCE ...................................... 8 . ENGINE AND EMISSION CONTROL MAINTE-
General Maintenance .............................................. 8
. NANCE (CR ENGINE FOR SOUTH AFRICA) ... 29
PERIODIC MAINTENANCE ...................................... 9 . CHASSIS AND BODY MAINTENANCE (CR
Periodic Maintenance .............................................. 9
. ENGINE FOR SOUTH AFRICA) ........................ 30 . I
ENGINE AND EMISSION CONTROL MAINTE- MAINTENANCE UNDER SEVERE DRIVING
NANCE (CR ENGINE FOR EUROPE) ................ 9 . CONDITIONS (FOR SOUTH AFRICA) .............. 31 .
CHASSIS AND BODY MAINTENANCE (CR ENGINE AND EMISSION CONTROL MAINTE- J
ENGINE FOR EUROPE) ................................... 10 . NANCE (CR ENGINE FOR MEXICO) ................ 32 .
ENGINE AND EMISSION CONTROL MAINTE- CHASSIS AND BODY MAINTENANCE (CR
NANCE (HR ENGINE) ........................................11 . ENGINE FOR MEXICO) ..................................... 33 .
K
CHASSIS AND BODY MAINTENANCE (HR MAINTENANCE UNDER SEVERE DRIVING
ENGINE) ............................................................ 12
. CONDITIONS (FOR MEXICO) ........................... 34 .
ENGINE AND EMISSION CONTROL MAINTE- RECOMMENDED FLUIDS AND LUBRICANTS ..... 35 .
NANCE (K9K TYPE1 DIESEL ENGINE) ........... 13 . Fluids and Lubricants ............................................ 35
. MA
CHASSIS AND BODY MAINTENANCE (K9K SAE Viscosity Number .......................................... 36
.
TYPE1 DIESEL ENGINE) .................................. 14 . GASOLINE ENGINE .......................................... 36.
ENGINE AND EMISSION CONTROL MAINTE- DIESEL ENGINE ................................................ 36
. M
NANCE (K9K TYPE2 DIESEL ENGINE) ........... 15 . Engine Coolant Mixture Ratio ................................ 37
.
CHASSIS AND BODY MAINTENANCE (K9K ENGINE MAINTENANCE (CR) ................................ 38 .
TYPE2 DIESEL ENGINE) .................................. 16 . Checking Drive Belts ............................................. 38
.
MAINTENANCE UNDER SEVERE DRIVING Tension Adjustment ............................................... 38
.
CONDITIONS (FOR EUROPE) ......................... 17 . ALTERNATOR AND A/C COMPRESSOR BELT
ENGINE AND EMISSION CONTROL MAINTE- (WITH A/C MODELS) ......................................... 39
.
NANCE (CR ENGINE FOR EUROPE) .............. 19 . ALTERNATOR BELT (WITHOUT A/C MODELS).. 39 .
CHASSIS AND BODY MAINTENANCE (CR WATER PUMP BELT .......................................... 40.
ENGINE FOR EUROPE) ................................... 20 . Changing Engine coolant ...................................... 40
.
ENGINE AND EMISSION CONTROL MAINTE- DRAINING ENGINE COOLANT ......................... 40 .
NANCE (HR ENGINE) ....................................... 21 . REFILLING ENGINE COOLANT ........................ 40 .
CHASSIS AND BODY MAINTENANCE (HR FLUSHING COOLING SYSTEM ........................ 42 .
ENGINE) ............................................................ 22
. Checking Cooling System ..................................... 42
.
ENGINE AND EMISSION CONTROL MAINTE- CHECKING COOLING SYSTEM HOSES .......... 42 .
NANCE (K9K TYPE1 DIESEL ENGINE) ........... 23 . CHECKING RADIATOR ..................................... 42 .
CHASSIS AND BODY MAINTENANCE (K9K CHECKING COOLING SYSTEM FOR LEAKS ... 43
MA-1
Checking Radiator Cap (M/T Models without A/C Checking Reservoir Tank Cap ...............................62 .
and A/T Models) .................................................... 43 . Checking Radiator .................................................63 .
Checking Reservoir Tank Cap (M/T Models with A/ Checking Fuel Lines ..............................................63 .
C) ........................................................................... 44
. Changing Air Cleaner Filter ....................................63 .
Checking Fuel Lines .............................................. 44 . REMOVAL ...........................................................63 .
Changing Air Cleaner Filter ................................... 45 . INSTALLATION ...................................................64 .
REMOVAL .......................................................... 45 . Changing Engine Oil ..............................................64 .
INSTALLATION ................................................... 45 . Changing Oil Filter .................................................65 .
Changing Engine Oil .............................................. 45 . REMOVAL ...........................................................65 .
Changing Oil Filter ................................................. 46 . INSTALLATION ...................................................65 .
Changing Spark Plugs ........................................... 47 . CHASSIS AND BODY MAINTENANCE ..................66 .
REMOVAL .......................................................... 47 . Checking Exhaust System .....................................66 .
INSPECTION AFTER REMOVAL ....................... 47 . Checking Clutch Fluid Level and Leaks .................66 .
INSTALLATION ................................................... 48 . Checking Clutch System ........................................66 .
Checking EVAP Vapor Lines ................................. 48 . Checking M/T Oil ...................................................66 .
ENGINE MAINTENANCE (HR16DE) ....................... 49 . Changing M/T Oil ...................................................67 .
Checking Drive Belts ............................................. 49 . Checking A/T Fluid .................................................67 .
Tension Adjustment ............................................... 49 . Changing A/T Fluid ................................................67 .
Changing Engine coolant ...................................... 50 . Rotation ..................................................................68
.
DRAINING ENGINE COOLANT ......................... 50 . Checking Brake Fluid Level and Leaks ..................68 .
REFILLING ENGINE COOLANT ........................ 51 . Checking Brake Lines and Cables .........................68 .
FLUSHING COOLING SYSTEM ........................ 52 . Changing Brake Fluid ............................................69 .
Checking Cooling System ..................................... 52 . Checking Disc Brake ..............................................69 .
CHECKING COOLING SYSTEM HOSES .......... 53 . ROTOR ...............................................................69
.
CHECKING RADIATOR ..................................... 53 . CALIPER .............................................................69
.
CHECKING COOLING SYSTEM FOR LEAKS ... 53 PAD .....................................................................69
.
Checking Radiator Cap (Without A/C Models) ...... 54 . Checking Drum Brake ............................................69 .
Checking Reservoir Tank Cap (With A/C Models)... 55 WHEEL CYLINDER ............................................69 .
Checking Fuel Lines .............................................. 55 . DRUM .................................................................70
.
Changing Air Cleaner Filter ................................... 55 . LINING ................................................................70
.
REMOVAL .......................................................... 55 . Checking Steering Gear and Linkage ....................70 .
INSPECTION AFTER REMOVAL ....................... 55 . STEERING GEAR ..............................................70 .
INSTALLATION ................................................... 56 . STEERING LINKAGE .........................................70 .
Changing Engine Oil .............................................. 56 . Axle and Suspension Parts ....................................70 .
Changing Oil Filter ................................................. 57 . Drive Shaft .............................................................71
.
REMOVAL .......................................................... 57 . Lubricating Locks, Hinges and Hood Latches ........71 .
INSTALLATION ................................................... 57 . Checking Seat Belts, Buckles, Retractors, Anchors
INSPECTION AFTER INSTALLATION ............... 57 . and Adjusters .........................................................71
.
Changing Spark Plug (Platinum-Tipped Type) ...... 58 . Checking Body Corrosion ......................................71 .
REMOVAL .......................................................... 58 . HEMMED PANELS .............................................72 .
INSPECTION AFTER REMOVAL ....................... 58 . PANEL JOINT .....................................................72 .
INSTALLATION ................................................... 59 . PANEL EDGE .....................................................72 .
Checking EVAP Vapor Lines ................................. 59 . PARTS CONTACT ..............................................72 .
ENGINE MAINTENANCE (K9K) .............................. 60 . PROTECTORS ...................................................72 .
Checking Drive Belts ............................................. 60 . ANTI-CORROSION MATERIALS .......................72 .
TENTION ADJUSTMENT ................................... 60 . DRAIN HOLES ....................................................72 .
Changing Engine coolant ...................................... 60 . SERVICE DATA AND SPECIFICATIONS (SDS) .....73 .
DRAINING ENGINE COOLANT ......................... 60 . Standard and Limit .................................................73 .
REFILLING ENGINE COOLANT ........................ 61 . BELT DEFLECTION AND TENSION ..................73 .
FLUSHING COOLING SYSTEM ........................ 61 . ENGINE COOLANT CAPACITY .........................74 .
Checking Cooling System ..................................... 62 . ENGINE OIL CAPACITY .....................................74 .
CHECKING COOLING SYSTEM HOSES .......... 62 . SPARK PLUG .....................................................74 .
CHECKING RADIATOR ..................................... 62 . SPARK PLUG (PLATINUM-TIPPED TYPE) .......75 .
MA-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ELS000L4
NISSAN tool number
(RENAULT tool number) Description B
Tool name
KV10115801 Removing and installing oil filter
Oil filter wrench C
(For CR and HR engine)
D
S-NT772
KV10115801 Removing and installing oil filter E
(Mot. 1329)
Oil filter wrench
(For K9K engine)
F
MBIB0369E
G
EG17650301 Adapter radiator cap tester to radiator filler
Radiator cap tester adapter neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia. H
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564 I
-- Leak checking
(M.S. 554_07) Checking reservoir tank and reservoir tank
Tester cap J
K
MLIA0012E
-- Adapting tester to reservoir tank
(M.S. 554_01)
MA
Reservoir tank tester adapter
M
MLIA0013E
-- Adapting tester to reservoir tank cap
(M.S. 554_06)
Reservoir tank cap tester adapter
MLIA0014E
MA-3
PREPARATION
Commercial Service Tool ELS000L5
Tool name Description
Radiator cap tester Checking radiator and radiator cap
PBIC1982E
Spark plug wrench Removing and installing spark plug
NT047
MA-4
DESCRIPTION
DESCRIPTION PFP:00000
A
Pre-delivery Inspection Items ELS000L6
Shown on next page are Pre-delivery Inspection Items required for the new vehicle. It is recommended
that necessary items other than those listed here be added, paying due regard to the conditions in B
each country.
Perform applicable items on each model. Consult text of this section for specifications.
C
D
E
F
G
H
I
J
K
MA
M
MA-5
DESCRIPTION
MLIB0002E
MA-6
APPLICATION NOTICE
APPLICATION NOTICE PFP:00000
A
How to Confirm K9K Engine Type ELS001L0
Confirm K9K engine type with Vehicle Identification Number (VIN) written on vehicle identification plate (refer
to GI-44, "IDENTIFICATION INFORMATION" ), then refer to service information in MA section. B
VIN Engine Type Service Information
xTKxxxxK12Vxx Euro3 48kW
K9K-Type1 C
xTKxxxxK12Yxx Euro3 60kW
xTKxxxxK12Txx Euro4 50kW
K9K-Type2
xTKxxxxK12Uxx Euro4 63kW D
E
F
G
H
I
J
K
MA
M
MA-7
GENERAL MAINTENANCE
GENERAL MAINTENANCE PFP:00000
General Maintenance ELS000L7
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
Tires Check the pressure with a gauge periodically when at a service station, includ-
ing the spare, and adjust to the specified pressure if necessary. Check carefully --
for damage, cuts or excessive wear.
Windshield wiper
Check for cracks or wear if not functioning correctly. --
blades
Doors and engine Check that all doors and the engine hood operate smoothly as well as the back
hood door and glass hatch. Also ensure that all latches lock securely. Lubricate if nec-
essary. Make sure that the secondary latch keeps the hood from opening when
BL-8, BL-233
the primary latch is released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.
Tire rotation Tires should be rotated every 10,000 km (6,000 miles). MA-68
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page
Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check --
headlamp aim.
Warning lamps and
Make sure that all warning lamps and buzzers/chimes are operating properly. --
chimes
Steering wheel Check that it has the specified play.
Check for changes in the steering conditions, such as excessive free play, hard
--
steering or strange noises.
Free play: Less than 35 mm (1.38 in)
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the SB-3
belt webbing for cuts, fraying, wear or damage.
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically. e.g. each time you check the engine oil or refuel.
Item Reference page
Windshield washer
Check that there is adequate fluid in the tank. --
fluid
Engine coolant level Check the coolant level when the engine is cold. CO-9, CO-34 , CO-61
Check the level after parking the vehicle (on level ground) and turning off the
Engine oil level LU-6, LU-16 , LU-24
engine.
Brake and clutch fluid Make sure that the brake and clutch fluid levels are between the "MAX" and
MA-68, MA-66
levels "MIN" lines on the reservoir.
Battery Check the fluid level in each cell. It should be between the "MAX" and "MIN"
--
lines.
MA-8
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE PFP:00026
A
Periodic Maintenance ELS000L8
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte- B
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (CR ENGINE FOR EUROPE) C
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
MAINTENANCE OPERATION MAINTENANCE INTERVAL D
Perform on a kilometer basis, but on an annual basis km x 1,000 20 40 60 80 100 120 Reference
when driving less than 20,000 km (12,000 miles) per (Miles x 1,000) (12) (24) (36) (48) (60) (72) page
year Months 12 24 36 48 60 72
E
Engine compartment and under vehicle
Intake and exhaust valve clearance See NOTE (1) EM-47
Drive belts See NOTE (2) I I I I I I EM-14 F
Engine oil (Use recommended oil.) R R R R R R LU-6
Engine oil filter (Use NISSAN genuine part or equiv-
R R R R R R LU-9 G
alent)
Engine anti-freeze coolant (Use genuine NISSAN
See NOTE (3) I R CO-9
Anti-Freeze Coolant (L250) or equivalent.)
H
Cooling system I I I I I I CO-9
Fuel lines I I I FL-3
Air cleaner filter R R EM-18 I
Fuel filter (In-tank type) See NOTE (4) FL-4
Spark plugs [Platinum-Tipped Type] R R MA-47 J
EC-444 or
EVAP vapor lines (With carbon canister) I I I
EC-796
EC-181 or K
Heated oxygen sensor 1 See NOTE (5)
EC-577
NOTE:
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving MA
Conditions".
q (1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
q (2) Replace the drive belts if found damaged. M
q (3) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
q (4) Fuel filter is maintenance-free. For service procedures, refer to FL-4 .
q (5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
MA-9
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (CR ENGINE FOR EUROPE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on an km x 1,000 20 40 60 80 100 120 Reference
annual basis when driving less than 20,000 (Miles x 1,000) (12) (24) (36) (48) (60) (72) page
km (12,000 miles) per year Months 12 24 36 48 60 72
Underhood and under vehicle
Headlamp aiming I I I I I I LT-40
Brake & clutch, systems and fluid (For level
I I I I I I MA-68, MA-66
& leaks)
Brake fluid R R R MA-69
Brake booster vacuum hoses, connections
I I I BR-17
& check valve
Manual transaxle gear oil (For leaks) I I I I I I MA-66
Automatic transaxle fluid (For level &
I I I I I I MA-67
leaks)
Steering gear & linkage, axle & suspension MA-70, MA-70
I I I , MA-71 , MA-
parts, front drive shafts & exhaust system 66
Wheel alignment (If necessary, rotate & bal-
I I I I I I FSU-15
ance wheels)
Brake pads, rotors, linings, drums & other MA-69, MA-69
I I I I I I
brake components , MA-69
Foot brake, parking brake & clutch (For free BR-6, PB-3 ,
I I I I I I
play, stroke & operation) CL-6
ATC-83, MTC-
Air conditioner filter R R R
55
Body corrosion See NOTE (1) MA-71
NOTE:
q (1) Inspect once per year.
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving
Conditions".
MA-10
PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (HR ENGINE)
(Annual Mileage <30,000 Km/year) A
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, [ ] = At the specified mileage only.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer- B
Perform on a kilometer basis, but on an annual km x 1,000 30 60 90 120 ence
basis when driving less than 30,000 km (18,000 (Miles x 1,000) (18) (36) (54) (72) page
miles) per 2 years. Months 24 48 72 96
Engine compartment and under vehicle C
Intake and exhaust valve clearance See NOTE (1) EM-167
Drive belts See NOTE (2) I I I I EM-115
D
Engine oil (Use recommended oil.) R R R R LU-16
Engine oil filter (Use NISSAN genuine part or
R R R R LU-19
equivalent) E
Engine anti-freeze coolant (Use genuine NISSAN
See NOTE (3) I I R I CO-34
Anti-Freeze Coolant (L250) or equivalent.)
Cooling system I I I I CO-34 F
Fuel lines I I I I FL-13
Air cleaner filter R R EM-119
G
Fuel filter (In-tank type) See NOTE (4) FL-14
Spark plugs [Platinum-Tipped Type] [R] EM-134
EC-825 H
EVAP vapor lines (With carbon canister) I I I I or EC-
1262
EC-958 I
Heated oxygen sensor 1 See NOTE (5) or EC-
1377
NOTE: J
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving
Conditions".
q (1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
K
q (2) Replace the drive belts if found damaged.
q (3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
MA
q (4) Fuel filter is maintenance-free. For service procedures, refer to FL-14 .
q (5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
M
MA-11
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (HR ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on km x 1,000 30 60 90 120 Reference
an annual basis when driving less than (Miles x 1,000) (18) (36) (54) (72) page
30,000 km (18,000 miles) per 2 years. Months 24 48 72 96
Underhood and under vehicle
Headlamp aiming I I I I LT-40
Brake & clutch, systems and fluid (For MA-68, MA-
I I I I
level & leaks) 66
Brake fluid R R R R MA-69
Brake booster vacuum hoses, connec-
I I I I BR-17
tions & check valve
Manual transaxle gear oil (For level &
I I I I MA-66
leaks)
Steering gear & linkage, axle & sus- MA-70, MA-
pension parts, front drive shafts & I I I I 70 , MA-71 ,
exhaust system MA-66
Wheel alignment (If necessary, rotate
I I I I FSU-15
& balance wheels)
Brake pads, rotors & other brake com- MA-69, MA-
I I I I
ponents 69 , MA-69
Foot brake, parking brake & clutch (For BR-6, PB-3 ,
I I I I
free play, stroke & operation) CL-6
ATC-83,
Air conditioner filter R R R R
MTC-55
Body corrosion See NOTE (1) MA-71
NOTE:
q (1) Inspect once per year.
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving
Conditions".
MA-12
PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (K9K TYPE1 DIESEL ENGINE)
Refer to MA-7, "APPLICATION NOTICE" , to confirm engine type. A
(Annual Mileage <30,000 Km/year)
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary. B
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on an annual km x 1,000 30 60 90 120 Reference
basis when driving less than 30,000 km (18,000 (Miles x 1,000) (18) (36) (54) (72) page C
miles) per 2 years. Months 24 48 72 96
Engine compartment and under vehicle
Engine oil (Use recommended oil.) R R R R LU-24 D
Engine oil filter (Use recommended oil filter) R R R R LU-26
Timing belt See NOTE (1) Replace every 120,000 km/60 months EM-273 E
Drive belt See NOTE (2) I I I R EM-244
Cooling system I I I I CO-61
F
Engine anti-freeze coolant (Use genuine NISSAN
See NOTE (3) I I R I CO-61
Anti-freeze Coolant (L250) or equivalent)
Air cleaner filter R R R R EM-247 G
Intake & exhaust valve clearance See NOTE (4) Inspect every 100,000 km EM-295
Fuel lines I I I I FL-23
H
Fuel filter See NOTE (5) R R R R FL-24
NOTE:
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving I
Conditions".
q (1) The replacement interval for the timing belt is the maximum lifespan which should not be exceeded. Replace the tim-
ing belt if it comes into contact with fuel. The frequency of replacement should be adapted depending on vehicle usage. J
See "Maintenance Under Sever Driving Conditions".
q (2) Replace every 120,000 km/maximum 60 months. Replace drive belt if it comes into contact with fuel or damage is
found during inspection.
K
q (3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. After first replace-
ment, perform "I" (Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement
interval.
q (4) If valve noise increases, check valve clearance. MA
q (5) Replace every 30,000km/48 months.
M
MA-13
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (K9K TYPE1 DIESEL ENGINE)
Refer to MA-7, "APPLICATION NOTICE" , to confirm engine type.
(Annual Mileage <30,000 Km/year)
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on an annual km x 1,000 30 60 90 120 Reference
basis when driving less than 30,000 km (18,000 (Miles x 1,000) (18) (36) (54) (72) page
miles) per 2 years. Months 24 48 72 96
Underhood and under vehicle
Headlamp aiming I I I I LT-40
Wheel alignment (if necessary, balance & rotate
I I I I FSU-6
wheels)
Brake pads, rotor & other brake components I I I I BR-21
Brake linings, drums & other brake components I I I I BR-27
Brake booster vacuum hoses, connections &
I I I I BR-17
check valve
Foot brake, parking brake & clutch (For free play, BR-6, PB-3 ,
I I I I
stroke & operation) CL-6
Brake & clutch, systems and fluid (for level and
I I I I MA-68, MA-66
leaks)
Brake fluid R R R R MA-68
ATC-83, MTC-
Air conditioner filter R R R R
55
Manual transaxle gear oil (check for leakage. Use
I I I I MA-66
genuine Nissan gear oil or exact equivalent)
Steering gear & linkage, axle & suspension parts, MA-70, MA-70 ,
I I I I
drive shafts, exhaust system MA-71 , MA-66
Body corrosion See NOTE (1) MA-71
NOTE:
q (1) Inspect once per year.
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving
Conditions".
MA-14
PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (K9K TYPE2 DIESEL ENGINE)
Refer to MA-7, "APPLICATION NOTICE" , to confirm engine type. A
(Annual Mileage <30,000 Km/year)
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary D= Check filter and drain water. B
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on an annual km x 1,000 20 40 60 80 100 120 Reference
basis when driving less than 20,000 km (12,000 (Miles x 1,000) (12) (24) (36) (48) (60) (72) page C
miles) per year. Months 12 24 36 48 60 72
Engine compartment and under vehicle
D
Engine oil (Use recommended oil.) R R R R R R LU-24
Engine oil filter (Use recommended oil filter) R R R R R R LU-26
Timing belt See NOTE (1) Replace every 120,000 km/60 months EM-273 E
Drive belt See NOTE (2) I I I I I R EM-244
Cooling system I I I I I I CO-61
F
Engine anti-freeze coolant (Use genuine NISSAN
See NOTE (3) I R CO-61
Anti-freeze Coolant (L250) or equivalent)
Air cleaner filter R R R EM-247 G
Intake & exhaust valve clearance See NOTE (4) Inspect every 100,000 km EM-295
Fuel lines I I I I I I FL-23
H
Fuel filter See NOTE (5) D R D R D R FL-24
NOTE:
q Maintenance items with " " should be performed more frequently according to "Maintenance Under Severe Driving I
Conditions".
q (1) The replacement interval for the timing belt is the maximum lifespan which should not be exceeded. Replace the tim-
ing belt if it comes into contact with fuel. The frequency of replacement should be adapted depending on vehicle usage. J
See "Maintenance Under Sever Driving Conditions".
q (2) Replace every 120,000 km/maximum 60 months. Replace drive belt if it comes into contact with fuel or damage is
found during inspection.
K
q (3) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. After first
replacement, perform "I" (Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
q (4) If valve noise increases, check valve clearance. MA
q (5) Replace every 40,000km/48 months.
M
MA-15
PERIODIC MAINTENANCE
CHASSIS AND BODY MAINTENANCE (K9K TYPE2 DIESEL ENGINE)
Refer to MA-7, "APPLICATION NOTICE" , to confirm engine type.
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform on a kilometer basis, but on an km x 1,000 20 40 60 80 100 120 Reference
annual basis when driving less than 20,000 (Miles x 1,000) (12) (24) (36) (48) (60) (72) page
km (12,000 miles) per year. Months 12 24 36 48 60 72
Underhood and under vehicle
Headlamp aiming I I I I I I LT-40
Brake & clutch, systems and fluid (For level
I I I I I I MA-68, MA-66
& leaks)
Brake fluid R R R MA-69
Brake booster vacuum hoses, connections
I I I BR-17
& check valve
Manual transaxle gear oil (For leaks) I I I I I I MA-66
Steering gear & linkage, axle & suspension MA-70, MA-70
I I I , MA-71 , MA-
parts, front drive shafts & exhaust system 66
Wheel alignment (If necessary, rotate & bal-
I I I I I I FSU-15
ance wheels)
Brake pads, rotors, linings, drums & other MA-69, MA-69
I I I I I I
brake components , MA-69
Foot brake, parking brake & clutch (For free BR-6, PB-3 ,
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