Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Micra 2003-2006 Approved 05k12e MT
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MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
A
SECTION
MANUAL TRANSAXLE
MT B
MT
D
E
CONTENTS
PRECAUTIONS ......................................................... 3. CHECKING .............................................................. 19
. F
Cautions .................................................................. 3
. Bearings ................................................................ 19
.
PREPARATION .......................................................... 4
. Gearing .................................................................. 19
.
Special Service Tools .............................................. 4. Synchronizer Ring ................................................. 19 . G
Sliding Gear Hub ................................................... 19 .
JH3 SEPARATING THE HOUSINGS .............................. 20 .
Removal ................................................................ 20
.
H
DESCRIPTION ........................................................... 6 . REPAIRING THE GEARBOX .................................. 22 .
Cross-sectional View ............................................... 6 . Removal ................................................................ 22
.
REMOVAL AND INSTALLATION .............................. 7 . MAINSHAFT ............................................................ 24.
Removal .................................................................. 7
. Removal ................................................................ 24
. I
Installation ............................................................... 7
. Refitting ................................................................. 25
.
TIGHTENING TORQUES .......................................... 8 . TRANSAXLE CASE BEARING ............................... 26 .
Description .............................................................. 8
. Removal ................................................................ 26
. J
COMPONENTS ......................................................... 9 . Refitting ................................................................. 26
.
Gear Components ................................................... 9 . CLUTCH HOUSING BEARING ............................... 27 .
Differential Gear .................................................... 10
. Removal ................................................................ 27
.
K
Shift Control Components ..................................... 10 . Refitting ................................................................. 27
.
Case Components .................................................11 . SELECTOR SHAFT RINGS ..................................... 28 .
Clutch Housing .......................................................11. Removal ................................................................ 28
.
CONTROL LINKAGE .............................................. 12 . Refitting ................................................................. 28
. L
Removal and Installation of Control Device and DIFFERENTIAL BEARINGS .................................... 29 .
Cable ..................................................................... 12
. Removal and Installation ....................................... 29 .
REMOVAL .......................................................... 12 . SELECTOR SHAFT ................................................. 30 . M
INSTALLATION .................................................. 12 . Removal ................................................................ 30
.
RATIOS .................................................................... 13
. Refitting ................................................................. 30
.
NISSAN Gearbox .................................................. 13 . ASSEMBLY .............................................................. 31
.
CONSUMABLES ..................................................... 14 . Refitting ................................................................. 31
.
Description ............................................................ 14
. HOUSING ASSEMBLY ............................................ 33 .
CAPACITIES - LUBRICANTS ................................. 15 . Assembly ............................................................... 33
.
Description ............................................................ 15
.
TROUBLE DIAGNOSIS ........................................... 16 . JR5
Symptom Chart ..................................................... 16 .
Back-Up Lamp Switch ........................................... 16 . DESCRIPTION ......................................................... 36 .
Park/Neutral Position Switch ................................. 16 . Cross-Sectional View ............................................ 36 .
PRECAUTIONS ....................................................... 17 . REMOVAL AND INSTALLATION ............................ 37 .
Precautions ........................................................... 17
. Removal ................................................................ 37
.
PARTS TO BE REPLACED SYSTEMATICALLY .... 18 . Installation ............................................................. 37
.
Description ............................................................ 18
. TIGHTENING TORQUES ......................................... 38 .
Description ............................................................. 38
.
MT-1
COMPONENTS ........................................................ 39 . Synchronizer Ring ..................................................49 .
Gear Components ................................................. 39 . Sliding Gear Hub ....................................................49 .
Differential Gear ..................................................... 40
. SEPARATING THE HOUSINGS ...............................50 .
Shift Control Components ...................................... 40 . Removal .................................................................50
.
Case Components ................................................. 41 . REPAIRING THE GEARBOX ...................................52 .
Clutch Housing ...................................................... 41. Removal .................................................................52
.
CONTROL LINKAGE ............................................... 42 . Removing the Gearing ...........................................53 .
Removal and Installation of Control Device and Checking Parts .......................................................53 .
Cable ..................................................................... 42
. Refitting the Gearing ..............................................54 .
REMOVAL .......................................................... 42 . TRANSAXLE CASE BEARING ...............................55 .
INSTALLATION ................................................... 42 . Removing the Bearing, Input Shaft Side ................55 .
RATIOS .................................................................... 43
. Refitting ..................................................................55
.
NISSAN Gearbox .................................................. 43 . CLUTCH HOUSING BEARING ................................56 .
CONSUMABLES ...................................................... 44 . Removal and Installation ...................................... ..56 .
Description ............................................................. 44
. SELECTOR SHAFT RINGS .....................................57 .
CAPACITIES - LUBRICANTS .................................. 45 . Removal .................................................................57
.
Description ............................................................. 45
. Refitting ..................................................................57
.
TROUBLE DIAGNOSIS ........................................... 46 . DIFFERENTIAL BEARINGS ....................................58 .
Symptom Chart ...................................................... 46 . Removal and Installation ...................................... ..58 .
Back-Up Lamp Switch ........................................... 46 . SELECTOR SHAFT ..................................................59 .
Park/Neutral Position Switch ................................. 46 . Removal .................................................................59
.
PRECAUTIONS ........................................................ 47 . Refitting ..................................................................59
.
Precautions ............................................................ 47
. REPAIRING THE GEARBOX ...................................60 .
PARTS TO BE REPLACED SYSTEMATICALLY .... 48 . Setting the Pre-tensioning of the Output Shaft Bear-
Description ............................................................. 48
. ings ........................................................................60
.
CHECKING ............................................................... 49
. ASSEMBLY ..............................................................61 .
Bearings ................................................................ 49
. Refitting ..................................................................61
.
Gearing .................................................................. 49
. HOUSING ASSEMBLY .............................................63 .
Assembly ...............................................................63.
MT-2
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Cautions ECS00FE3
q Do not reuse transaxle oil, once it has been drained.
q Check oil level or replace oil with vehicle on level ground. B
q During removal or installation, keep inside of transaxle clear of dust or dirt.
q Check for the correct installation status prior to removal or disassembly. If mating marks are required, be
certain they do not interfere with the function of the parts they are applied to. MT
q In principle, tighten nuts and bolts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Be careful not to damage sliding surfaces and mating surfaces. D
E
F
G
H
I
J
K
L
M
MT-3
PREPARATION
PREPARATION PFP:00002
Special Service Tools ECS00FD1
Tool number
Description
Tool name
B. Vi. 1581 Disassembly and assembly for transmission or
Transmission stand transaxle
YMT029
B. Vi. 31-01 Removing and installing retaining pin
Pin punch
YMT030
B. Vi. 1170 Removing 5th synchronizer
Puller
YMT031
B. Vi. 22-01 Removing 5th gear
Puller
B. Vi. 1000-01 Removing 5th gear
Puller
MCIB0026E
B. Vi. 1576 Removing input shaft bearing
Mandrel
YMT032
B. Vi. 1601 Installing bearing guide of mainshaft
Mandrel
YMT033
MT-4
PREPARATION
Tool number
Description
Tool name A
B. Vi. 1554 Installing bearing race
Drift kit
B
MT
MCIA0151E
B. Vi. 1175 Installing 5th gear
Installer D
E
YMT035
B. Vi. 1666 Installing differential oil seal
Drift
F
G
YMT036
B. Vi. 1165 Removing mainshaft bearing H
Extractor
I
MCIA0152E
J
K
L
M
MT-5
DESCRIPTION
[JH3]
DESCRIPTION
[JH3] PFP:zzzzz
Cross-sectional View ECS00FF3
MCIA0153E
MT-6
REMOVAL AND INSTALLATION
[JH3]
REMOVAL AND INSTALLATION PFP:00000
A
Removal ECS00FE4
CAUTION:
Remove the crankshaft position sensor (POS) from transaxle assembly before separating transaxle B
from engine. Be careful not to damage sensor edge.
1. Remove battery.
2. Remove the air cleaner. Refer to EM-18, "AIR CLEANER AND AIR DUCT" (CR engine) or EM-247, "AIR MT
CLEANER AND AIR DUCT" (K9K engine).
3. Disconnect the cable end ball of the select cable, and the cable end of the shift cable. Refer to MT-12,
"CONTROL LINKAGE" . D
4. Disconnect the clutch tube.
5. Remove the engine harness clamp.
6. Remove the starter. Refer to SC-52, "Removal and Installation (CR Engine Models)" , "STARTING SYS- E
TEM".
7. Remove the engine mounting LH side installation bolt. Refer to EM-70, "ENGINE ASSEMBLY" (CR
engine) or EM-280, "ENGINE ASSEMBLY" (K9K engine). F
8. Set the engine hanger.
G
H
I
MBIB0585E
9. Lift up the vehicle and remove the front fender protectors (RH & LH). J
10. Remove the undercover.
11. Remove the front exhaust pipe. Refer to EX-4, "Removal and Installation" , "EXHAUST SYSTEM".
12. Remove the turbocharger outlet tube bracket from the transaxle. K
13. Remove the RH and LH drive shafts. Refer to FAX-13, "Removal and Installation" , "FRONT DRIVE
SHAFT".
L
14. Disconnect the ground cable from the transaxle.
15. Set the transmission jack.
16. Remove the rear engine mounting bracket. Then, remove the rear torque link from the transaxle. Refer to M
EM-70, "ENGINE ASSEMBLY" (CR engine) or EM-280, "ENGINE ASSEMBLY" (K9K engine).
CAUTION:
Do not remove the rear torque link from the suspension member.
17. Remove the engine mounting bracket LH.
18. Disconnect the position switch connector.
19. Remove the transaxle mounting nuts and bolts, and remove the transaxle.
Installation ECS00FE5
Install in the reverse order of removal.
MT-7
TIGHTENING TORQUES
[JH3]
TIGHTENING TORQUES PFP:32010
Description ECS00FE6
Tightening portion N◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo