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                                                                                           ENGINE LUBRICATION &
                                                                                              COOLING SYSTEMS                                                            GI




                                                                                                   SECTION                      LC                                       MA

                                                                                                                                                                         EM




                                                                                                                                                                         EC

                                                               CONTENTS                                                                                                  FE


                                      QG                                                    COMPONENTS .......................................................17
                                                                                                                                                                         CL
                                                                                            CONTROL SYSTEM ................................................18
ENGINE LUBRICATION SYSTEM..................................3                            Changing Engine Coolant..........................................18
  Precautions ..................................................................3                                                                                        MT
                                                                                          - DRAINING ENGINE COOLANT - ............................18
     LIQUID GASKET APPLICATION PROCEDURE ............3                                    - REFILLING ENGINE COOLANT - ...........................19
  Preparation ..................................................................3         - FLUSHING COOLING SYSTEM -............................19
     SPECIAL SERVICE TOOLS ........................................3
                                                                                                                                                                         AT
                                                                                        Overheating Cause Analysis .....................................20
  Lubrication Circuit ........................................................4         Service Data and Specifications (SDS).....................21
  Oil Pressure Check......................................................5               THERMOSTAT ........................................................21          AX
  Oil Pump ......................................................................5        RADIATOR ..............................................................21
     REMOVAL AND INSTALLATION .................................5                          COOLANT CAPACITY ..............................................21
     DISASSEMBLY AND ASSEMBLY................................6                                                                                                           SU
     INSPECTION .............................................................7                                             YD
     REGULATOR VALVE INSPECTION ............................7
  Changing Engine Oil....................................................8           ENGINE LUBRICATION SYSTEM................................22                         BR
  Changing Oil Filter.......................................................9          Precautions ................................................................22
  Service Data and Specifications (SDS).....................10                            LIQUID GASKET APPLICATION PROCEDURE ..........22
     OIL PRESSURE CHECK ..........................................10                   Preparation ................................................................22    ST
     OIL PUMP INSPECTION ..........................................10                     SPECIAL SERVICE TOOLS ......................................22
     REGULATOR VALVE INSPECTION ..........................10                           Lubrication Circuit ......................................................23
     OIL CAPACITY ........................................................10           Oil Pressure Check....................................................24
                                                                                                                                                                         RS
ENGINE COOLING SYSTEM........................................11                        Oil Pump ....................................................................24
  Precautions ................................................................11          REMOVAL AND INSTALLATION ...............................24                     BT
     LIQUID GASKET APPLICATION PROCEDURE ..........11                                     DISASSEMBLY AND ASSEMBLY..............................25
  Preparation ................................................................11          OIL PUMP INSPECTION ..........................................25
     SPECIAL SERVICE TOOLS ......................................11                       REGULATOR VALVE INSPECTION ..........................26                        HA
  Cooling Circuit ...........................................................12        Changing Engine Oil..................................................27
  System Check............................................................12           Oil Filter Bracket ........................................................28
     CHECKING COOLING SYSTEM HOSES ...................12                                  REMOVAL AND INSTALLATION ...............................28                     SC
     CHECKING RADIATOR ............................................13                  Changing Oil Filter.....................................................28
     CHECKING RADIATOR CAP ....................................13                         REMOVAL ...............................................................29
     CHECKING COOLING SYSTEM FOR LEAKS ............13                                     INSTALLATION........................................................29         EL
  Water Pump ...............................................................14         Oil Cooler...................................................................30
     REMOVAL AND INSTALLATION ...............................14                           REMOVAL AND INSTALLATION ...............................30
     INSPECTION ...........................................................14          Service Data and Specifications (SDS).....................31                      IDX
  Thermostat.................................................................15           OIL PRESSURE CHECK ..........................................31
     REMOVAL AND INSTALLATION ...............................15                           REGULATOR VALVE INSPECTION ..........................31
     INSPECTION ...........................................................16             OIL PUMP INSPECTION ..........................................31
  Radiator .....................................................................16        ENGINE OIL CAPACITY ...........................................31
     COMPONENTS .......................................................16            ENGINE COOLING SYSTEM........................................32
  Cooling Fan ...............................................................17        Precautions ................................................................32
                                                 CONTENTS                                (Cont'd)
  LIQUID GASKET APPLICATION PROCEDURE ..........32                                 Radiator .....................................................................39
Preparation ................................................................32       COMPONENTS .......................................................39
  SPECIAL SERVICE TOOLS ......................................32                     REMOVAL AND INSTALLATION ...............................39
Cooling Circuit ...........................................................33      Cooling Fan ...............................................................40
System Check............................................................34           COMPONENTS .......................................................40
  CHECKING COOLING SYSTEM HOSES ...................34                                CONTROL SYSTEM ................................................40
  CHECKING RADIATOR ............................................34                 Changing Engine Coolant..........................................40
  CHECKING RADIATOR CAP ....................................34                       - DRAINING ENGINE COOLANT - ............................40
  CHECKING COOLING SYSTEM FOR LEAKS ............35                                   - REFILLING ENGINE COOLANT - ...........................41
Water Pump ...............................................................35         - FLUSHING COOLING SYSTEM -............................41
  REMOVAL AND INSTALLATION ...............................35                       Overheating Cause Analysis .....................................42
  REMOVAL ...............................................................36        Service Data and Specifications (SDS).....................43
  INSPECTION ...........................................................36           THERMOSTAT ........................................................43
  INSTALLATION........................................................36             RADIATOR ..............................................................43
Thermostat.................................................................37        ENGINE COOLANT CAPACITY ................................43
  REMOVAL AND INSTALLATION ...............................37
  INSPECTION ...........................................................38




                                                                            LC-2
                                   ENGINE LUBRICATION SYSTEM                                                         QG
                                                                                                             Precautions

                                             Precautions
                                             LIQUID GASKET APPLICATION PROCEDURE
                                             1.   Use a scraper to remove all traces of old liquid gasket from
                                                                                                                     NLLC0001
                                                                                                                                GI
                                                  mating surfaces and grooves. Also, completely clean any oil
                                                  from these areas.                                                             MA
                                             2.   Apply a continuous bead of liquid gasket to mating surfaces.
                                                  (Use Genuine Liquid Gasket or equivalent.)
                                             



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