Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Almera 2000-2003.2006 Approved Nissan Almera 2006 Classic B10 EC_QG16

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EC_QG16


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                                                                                                 ENGINE CONTROL SYSTEM


                                                                                                             SECTION                    EC
                                                                  CONTENTS
PRECAUTIONS AND PREPARATION                                                                ECM Harness Connector Terminal Layout ........... 53
  Precautions .................................................................. 5         ECM Terminals and Reference Value .................... 53
  Preparation ................................................................... 9        ECM Inspection Table .............................................. 53
                                                                                           CONSULT-II Function ............................................... 60
INDEX FOR DTC
                                                                                           Engine Control Component Parts/Control Systems
  DTC No. Index ........................................................... 11             Application .................................................................. 61
ENGINE CONTROL SYSTEM                                                                      Work Support Mode .................................................. 63
  General ....................................................................... 13       Self-diag Results Mode ............................................ 63
  ECCS Controls .......................................................... 13              Data Monitor Mode ................................................... 64
  System Diagram ........................................................ 14               Active Test Mode ....................................................... 67
  Vacuum Hose Drawing ............................................. 15                     Real Time Diagnosis In Data Monitor Mode (Re-
  System Chart ............................................................. 16            cording Vehicle Data) ............................................... 68
  Multiport Fuel Injection (MFI) System ................... 16                             Major Sensor Reference Graph in Data Monitor
  Mixture Ratio Feedback Control (Closed Loop                                              Mode ............................................................................ 72
  Control) ....................................................................... 17      CLSD THL POS, ACCEL SEN 1, THRTL SEN 1 ... 72
  Electronic Ignition (EI) System .............................. 18                        ENG SPEED, MAS A/F SE-B1, THRTL SEN 1,
  Air Conditioning Cut Control ................................... 19                      HO2S1 (B1), INJ PULSE-B1 ................................... 72
  Fuel Cut Control (At No Load and High Engine                                           POWER SUPPLY CIRCUIT FOR ECM
  Speed) ......................................................................... 20      Wiring Diagram ......................................................... 75
  CAN Communication ................................................ 20                    Diagnostic Procedure ............................................... 76
  A/T Models ................................................................. 21          Component Inspection ............................................. 80
BASIC SERVICE PROCEDURE                                                                  DTC U1000, U1001 CAN COMMUNICATION LINE
  Idle Speed and Ignition Timing Check .................. 22                               Description ................................................................. 81
  Accelerator Pedal Released Position Learning ... 23                                      On Board Diagnosis Logic ...................................... 81
  Throttle Valve Closed Position Learning .............. 23                                DTC Confirmation Procedure .................................. 81
  Idle Air Volume Learning ......................................... 24                    Wiring Diagram ......................................................... 82
  Operation Procedure ................................................ 24                  Diagnostic Procedure ............................................... 83
  Fuel Pressure Check ................................................ 26
                                                                                         DTC P1065 ECM POWER SUPPLY
  Fuel Pressure Check ................................................ 27
  Injector ........................................................................ 28     Component Description ........................................... 85
                                                                                           DTC Confirmation Procedure .................................. 85
TROUBLE DIAGNOSIS
                                                                                           Wiring Diagram ......................................................... 86
  Trouble Diagnosis Introduction .............................. 31                         Diagnostic Procedure ............................................... 87
  Work Flow ................................................................... 32
                                                                                         DTC P0340 CAMSHAFT POSITION SENSOR
  Description for Work Flow ....................................... 33
                                                                                         (PHASE) CIRCUIT
  Diagnostic Worksheet .............................................. 34
  Worksheet Sample .................................................... 35                 Component Description ........................................... 89
  DTC Inspection Priority Chart ................................ 35                        On Board Diagnosis Logic ...................................... 89
  Fail-safe Chart ........................................................... 36           DTC Confirmation Procedure .................................. 89
  Basic Inspection ........................................................ 38             Wiring Diagram ......................................................... 91
  Symptom Matrix Chart ............................................. 44                    Diagnostic Procedure ............................................... 92
  Engine Control Component Parts Location .......... 48                                    Component Inspection ............................................. 95
  Circuit Diagram ......................................................... 52             Removal and Installation ......................................... 95
                                                               CONTENTS
DTC P0335 CRANKSHAFT POSITION SENSOR                                                   Wiring Diagram ....................................................... 142
(POS) CIRCUIT                                                                          Diagnostic Procedure ............................................. 143
  Component Description ........................................... 96                 Component Inspection ........................................... 144
  On Board Diagnosis Logic ...................................... 96                   Removal and Installation ....................................... 144
  DTC Confirmation Procedure .................................. 96                   DTC P0122, P0123 THROTTLE POSITION SENSOR-
  Wiring Diagram ......................................................... 98        2 CIRCUIT
  Diagnostic Procedure ............................................... 99              Component Description ......................................... 145
  Component Inspection ........................................... 101                 On Board Diagnosis Logic .................................... 145
  Removal and Installation ....................................... 102                 Fail-Safe Mode ........................................................ 145
DTC P0102, P0103 MASS AIR FLOW SENSOR                                                  DTC Confirmation Procedure ................................ 145
CIRCUIT                                                                                Wiring Diagram ....................................................... 147
  Component Description ......................................... 103                  Diagnostic Procedure ............................................. 148
  On Board Diagnosis Logic .................................... 103                    Component Inspection ........................................... 150
  Fail-Safe Mode ........................................................ 103          Remove and Installation ........................................ 150
  DTC Confirmation Procedure ................................ 103                    DTC P1121 ELECTRIC THROTTLE CONTROL
  Wiring Diagram ....................................................... 105         ACTUATOR
  Diagnostic Procedure ............................................. 106               Component Description ......................................... 151
  Component Inspection ........................................... 108                 On Board Diagnosis Logic .................................... 151
DTC P0112, P0113 INTAKE AIR TEMPERATURE                                                Fail-Safe Mode ........................................................ 151
SENSOR CIRCUIT                                                                         DTC Confirmation Procedure ................................ 151
  Component Description ......................................... 109                  Procedure for Malfunction A and B ...................... 151
  Wiring Diagram ....................................................... 110           Procedure for Malfunction C ................................. 152
  Diagnostic Procedure ............................................. 111               Diagnostic Procedure ............................................. 152
  Component Inspection ........................................... 112                 Remove and Installation ........................................ 152
DTC P0117, P0118 ENGINE COOLANT TEMPERA-                                             DTC P1122 ELECTRIC THROTTLE CONTROL
TURE SENSOR CIRCUIT                                                                  PERFORMANCE PROBLEM
  Component Description ......................................... 113                  Description ............................................................... 153
  On Board Diagnosis Logic .................................... 113                    On Board Diagnosis Logic .................................... 153
  Fail-Safe Mode ........................................................ 113          Fail-Safe Mode ........................................................ 153
  Wiring Diagram ....................................................... 115           DTC Confirmation Procedure ................................ 153
  Diagnostic Procedure ............................................. 116               Wiring Diagram ....................................................... 154
  Component Inspection ........................................... 117                 Diagnostic Procedure ............................................. 155
  Removal and Installation ....................................... 117                 Component Inspection ........................................... 159
                                                                                       Throttle Control Motor ............................................ 159
DTC P0350 IGNITION SIGNAL PRIMARY
                                                                                       Remove and Installation ........................................ 159
  Component Description ......................................... 118
                                                                                     DTC P1124, P1126 THROTTLE CONTROL MOTOR
  DTC Confirmation Procedure ................................ 118
                                                                                     RELAY CIRCUIT
  Wiring Diagram ....................................................... 119
  Diagnostic Procedure ............................................. 121               Component Description ......................................... 160
  Component Inspection ........................................... 125                 On Board Diagnosis Logic .................................... 160
  Condenser ................................................................ 125       Fail-Safe Mode ........................................................ 160
  Ignition Coil with Power Transistor ...................... 125                       DTC Confirmation Procedure ................................ 160
  Removal and Installation ....................................... 126                 Procedure For DTC P1124 .................................... 160
                                                                                       Procedure For DTC P1126 .................................... 161
DTC P1217 ENGINE OVER TEMPERATURE (OVER-
                                                                                       Wiring Diagram ....................................................... 162
HEAT)
                                                                                       Diagnostic Procedure ............................................. 163
  System Description ................................................. 127             Component Inspection ........................................... 165
  Operation .................................................................. 127
                                                                                     DTC P1128 THROTTLE CONTROL MOTOR CIRCUIT
  On Board Diagnosis Logic .................................... 128
                                                                                     SHORT
  Overall Function Check .......................................... 128
  Wiring Diagram ....................................................... 131           Component Description ......................................... 166
  Diagnostic Procedure ............................................. 132               On Board Diagnosis Logic .................................... 166
  Main 12 Causes of Overheating ........................... 139                        Fail-Safe Mode ........................................................ 166
  Component Inspection ........................................... 140                 DTC Confirmation Procedure ................................ 166
                                                                                       Wiring Diagram ....................................................... 167
DTC P0327, P0328 KNOCK SENSOR CIRCUIT
                                                                                       Diagnostic Procedure ............................................. 168
  Component Description ......................................... 141                  Component Inspection ........................................... 169
  On Board Diagnosis Logic .................................... 141                    Remove and Installation ........................................ 169
  DTC Confirmation Procedure ................................ 141
                                                           CONTENTS
DTC P1225 CLOSED THROTTLE POSITION SEN-                                           Wiring Diagram ....................................................... 200
SOR LEARNING PERFORMANCE PROBLEM                                                  Diagnostic Procedure ............................................. 201
  Component Description ......................................... 170             Component Inspection ........................................... 204
  On Board Diagnosis Logic .................................... 170               Remove and Installation ........................................ 204
  DTC Confirmation Procedure ................................ 170               DTC P0500 VEHICLE SPEED SENSOR
  Diagnostic Procedure ............................................. 171          Description ............................................................... 205
  Remove and Installation ........................................ 171            On Board Diagnosis Logic .................................... 205
DTC P1226 CLOSED THROTTLE POSITION SEN-                                           DTC Confirmation Procedure ................................ 205
SOR LEARNING PERFORMANCE PROBLEM                                                  Wiring Diagram ....................................................... 207
  Component Description ......................................... 172             Diagnostic Procedure ............................................. 208
  On Board Diagnosis Logic .................................... 172             DTC P1111 INTAKE VALVE TIMING CONTROL
  DTC Confirmation Procedure ................................ 172               SOLENOID VALVE CIRCUIT
  Diagnostic Procedure ............................................. 173          Description ............................................................... 209
  Remove and Installation ........................................ 173            Component Description ......................................... 209
DTC P1229 SENSOR POWER SUPPLY CIRCUIT                                             On Board Diagnosis Logic .................................... 210
SHORT                                                                             DTC Confirmation Procedure ................................ 210
  On Board Diagnosis Logic .................................... 174               Wiring Diagram ....................................................... 211
  Fail-Safe Mode ........................................................ 174     Diagnostic Procedure ............................................. 212
  DTC Confirmation Procedure ................................ 174                 Component Inspection ........................................... 213
  Wiring Diagram ....................................................... 175      Removal and Installation ....................................... 213
  Diagnostic Procedure ............................................. 176        EVAP CANISTER PURGE VOLUME CONTROL
DTC P2122, P2123 ACCEL SENSOR - 1                                               SOLENOID VALVE
  Component Description ......................................... 178             Description ............................................................... 214
  On Board Diagnosis Logic .................................... 178               Component Description ......................................... 214
  Fail-Safe Mode ........................................................ 178     Wiring Diagram ....................................................... 215
  DTC Confirmation Procedure ................................ 179                 Diagnostic Procedure ............................................. 217
  Wiring Diagram ....................................................... 180      Component Inspection ........................................... 220
  Diagnostic Procedure ............................................. 181          Removal and Installation ....................................... 220
  Component Inspection ........................................... 184          INJECTOR CIRCUIT
  Remove and Installation ........................................ 184            Component Description ......................................... 221
DTC P2127, P2128 ACCEL SENSOR - 2                                                 Wiring Diagram ....................................................... 222
  Component Description ......................................... 185             Diagnostic Procedure ............................................. 223
  On Board Diagnosis Logic .................................... 185               Component Inspection ........................................... 226
  Fail-Safe Mode ........................................................ 185     Removal and Installation ....................................... 226
  DTC Confirmation Procedure ................................ 186               DTC P0171 FUEL INJECTION SYSTEM FUNCTION
  Wiring Diagram ....................................................... 187    TOO LEAN
  Diagnostic Procedure ............................................. 188          On Board Diagnosis Logic .................................... 227
  Component Inspection ........................................... 191            DTC Confirmation Procedure ................................ 227
  Remove and Installation ........................................ 191            Wiring Diagram ....................................................... 228
DTC P2135 THROTTLE SENSOR SIGNAL DISCOR-                                          Diagnostic Procedure ............................................. 229
DANCE PROBLEM                                                                   DTC P0172 FUEL INJECTION SYSTEM FUNCTION
  Component Description ......................................... 192           TOO RICH
  On Board Diagnosis Logic .................................... 192               On Board Diagnosis Logic .................................... 232
  Fail-Safe Mode ........................................................ 192     DTC Confirmation Procedure ................................ 232
  DTC Confirmation Procedure ................................ 192                 Wiring Diagram ....................................................... 233
  Wiring Diagram ....................................................... 194      Diagnostic Procedure ............................................. 234
  Diagnostic Procedure ............................................. 195
                                                                                FUEL PUMP CIRCUIT
  Component Inspection ........................................... 197
  Remove and Installation ........................................ 197            Description ............................................................... 237
                                                                                  Component Description ......................................... 237
DTC P2138 ACCELERATOR PEDAL POSITION SEN-
                                                                                  Wiring Diagram ....................................................... 238
SOR CIRCUIT RANGE/ PERFORMANCE PROBLEM
                                                                                  Diagnostic Procedure ............................................. 239
  Component Description ......................................... 198             Component Inspection ........................................... 242
  On Board Diagnosis Logic .................................... 198
  Fail-Safe Mode ........................................................ 198
  DTC Confirmation Procedure ................................ 199
                                                               CONTENTS
DTC P0550 POWER STEERING PRESSURE SEN-                                               DTC P0037, P0038 HEATED OXYGEN SENSOR
SOR CIRCUIT                                                                          HEATER CONTROL CIRCUIT - RR
  Component Description ......................................... 243                  System Description ................................................. 282
  On Board Diagnosis Logic .................................... 243                    Operation .................................................................. 282
  DTC Confirmation Procedure ................................ 243                      On Board Diagnosis Logic .................................... 282
  Wiring Diagram ....................................................... 244           DTC Confirmation Procedure ................................ 282
  Diagnostic Procedure ............................................. 245               Wiring Diagram ....................................................... 283
  Component Inspection ........................................... 246                 Diagnostic Procedure ............................................. 284
DTC P0132 HEATED OXYGEN SENSOR - FR CIR-                                               Component Inspection ........................................... 285
CUIT HIGH VOLTAGE                                                                    ELECTRICAL LOAD SIGNAL
  Component Description ......................................... 247                  Wiring Diagram ....................................................... 287
  On Board Diagnosis Logic .................................... 247                    Diagnostic Procedure ............................................. 289
  DTC Confirmation Procedure ................................ 248                    DTC P1805 BRAKE SWITCH
  Wiring Diagram ....................................................... 249
                                                                                       Description ............................................................... 294
  Diagnostic Procedure ............................................. 250
                                                                                       On Board Diagnosis Logic .................................... 294
  Component Inspection ........................................... 251
                                                                                       Fail-Safe Mode ........................................................ 294
  Removal and Installation ....................................... 252
                                                                                       DTC Confirmation Procedure ................................ 294
DTC P0134 HEATED OXYGEN SENSOR - FR CIR-                                               Wiring Diagram ....................................................... 295
CUIT NO ACTIVITY DETECTED                                                              Diagnostic Procedure ............................................. 296
  Component Description ......................................... 253                  Component Inspection ........................................... 299
  On Board Diagnosis Logic .................................... 253                  PARK/NEUTRAL POSITION (PNP) SWITCH
  Overall Function Check .......................................... 254
                                                                                       Component Description ......................................... 300
  Wiring Diagram ....................................................... 255
                                                                                       Wiring Diagram ....................................................... 301
  Diagnostic Procedure ............................................. 256
                                                                                       Diagnostic Procedure ............................................. 302
  Component Inspection ........................................... 257
  Removal and Installation ....................................... 258               REFRIGERANT PRESSURE SENSOR
HEATED OXYGEN SENSOR 1 HEATER (FR)                                                     Component Description ......................................... 304
                                                                                       Wiring Diagram ....................................................... 305
  Description ............................................................... 259
                                                                                       Diagnostic Procedure ............................................. 306
  Operation .................................................................. 259
  Wiring Diagram ....................................................... 260         DTC P0605 ENGINE CONTROL MODULE
  Diagnostic Procedure ............................................. 261               Component Description ......................................... 309
  Component Inspection ........................................... 263                 On Board Diagnosis Logic .................................... 309
  Removal and Installation ....................................... 263                 Fail-Safe Mode ........................................................ 309
HEATED OXYGEN SENSOR 1 (FR)                                                            DTC Confirmation Procedure ................................ 309
                                                                                       Wiring Diagram ....................................................... 312
  Component Description ......................................... 264
  Wiring Diagram ....................................................... 265         EVAPORATIVE EMISSION SYSTEM
  Diagnostic Procedure ............................................. 266               Description ............................................................... 313
  Component Inspection ........................................... 269                 Vacuum Lines in Evaporative Emission System
  Removal and Installation ....................................... 270                  ................................................................................... 314
DTC P0138 HEATED OXYGEN SENSOR -                                                       Component Inspection ........................................... 315
RR CIRCUIT HIGH VOLTAGE                                                              POSITIVE CRANKCASE VENTILATION
  Component Description ......................................... 271                  Description ............................................................... 316
  On Board Diagnosis Logic .................................... 271                    Component Inspection ........................................... 316
  DTC Confirmation Procedure ................................ 271                    SERVICE DATA AND SPECIFICATIONS (SDS)
  Wiring Diagram ....................................................... 273
                                                                                       Fuel Pressure ........................................................... 318
  Diagnostic Procedure ............................................. 274
                                                                                       Idle Speed and Ignition Timing ............................. 318
  Component Inspection ........................................... 275
                                                                                       Mass Air Flow Sensor ............................................ 318
DTC P0031, P0032 HEATED OXYGEN SENSOR                                                  Intake Air Temperature Sensor ............................. 318
HEATER CONTROL CIRCUIT - FR                                                            Engine Coolant Temperature Sensor ................... 318
  System Description ................................................. 277             Crankshaft Position Sensor (POS) ...................... 318
  Operation .................................................................. 277     Crankshaft Position Sensor (PHASE) ................. 318
  On Board Diagnosis Logic .................................... 277                    Throttle Control Motor ............................................ 318
  DTC Confirmation Procedure ................................ 277                      Injector ...................................................................... 319
  Wiring Diagram ....................................................... 279           Fuel Pump ................................................................ 319
  Diagnostic Procedure ............................................. 280
  Component Inspection ........................................... 281
PRECAUTIONS AND PREPARATION                                   [QG16]
         Precautions
      Supplemental Restraint System (SRS) "AIR BAG"
      and "SEAT BELT PRE-TENSIONER"
      WARNING:
        To install/remove the SRS airbag, pretensioner seatbelt sys-
        tem related components and harness, turn the ignition switch
        "OFF", disconnect the battery terminals and wait over 3 min-
        utes. (This is to discharge all the remaining electricity in the
        airbag sensor unit's auxiliary power circuit.)
        Do not use air impact or electrical tools when installing/re-
        moving the components.
        Do not use any hand-held tools for harness used in SRS airbag
        and pretensioner seatbelt systems. Be careful with the har-
        ness not to tangle with or interfere with other components.
        Do not use any electrical test equipments such as circuit tester
        when inspecting the SRS airbag and pretensioner seatbelt
        circuit while installed unless the Service Manual instructs to
        do so. (The weak current in the tester can cause the SRS airbag
        to operate.)
        Do not insert any foreign materials such as a screwdriver in
        the airbag module and pretensioner seatbelt connector in or-
        der to prevent unintended operation due to static electricity.
        The harnesses used in SRS airbag and pretensioner are cov-
        ered with yellow insulation for easy identification.
        Refer to "RS Restraint System" in this Service Manual for safe
        airbag system service information.

      ON BOARD DIAGNOSTIC (OBD) SYSTEM OF ENGINE
      The ECM has an on board diagnostic system. It will light up the
      malfunction indicator (MIL) to warn the driver of a malfunction
      causing emission deterioration.

      CAUTION:
        Be sure to turn the ignition switch OFF and disconnect the
        battery ground cable before any repair or inspection work.
        The open/short circuit of related switches, sensors, sole-
        noid valves, etc. will cause the MIL to light up.
        Be sure to connect and lock the connectors securely after
        work. A loose (unlocked) connector will cause the MIL to
        light up due to the open circuit. (Be sure the connector is
        free from water, grease, dirt, bent terminals, etc.)
        Be sure to route and secure the harnesses properly after
        work. The interference of the harness with a bracket, etc.
        may cause the MIL to light up due to the short circuit.
        Be sure to erase the unnecessary malfunction informa-
        tion (repairs completed) from the ECM before returning
        the vehicle to the customer.
      PRECAUTION
        Always use a 12 volt battery as power source.
        Do not attempt to disconnect battery cables while engine is
        running.
        Before connecting or disconnecting the ECM harness con-
        nector, turn ignition switch OFF and disconnect battery ground
        cable. Failure to do so may damage the ECM because bat-
        tery voltage is applied to ECM even if ignition switch is turned
        off.
        Before removing parts, turn ignition switch OFF and then
        disconnect battery ground cable.


               EC-5
[QG16]   PRECAUTIONS AND PREPARATION
              Precautions (Cont'd)
                 Do not disassemble ECM.
                 If battery cable is disconnected, the memory will return to
                 the initial ECM values. The ECM will now start to self-con-
                 trol at its initial values. Engine operation can vary slightly
                 when the cable is disconnected. However, this is not an indi-
                 cation of a malfunction. Do not replace parts because of a
                 slight variation.




                 When connecting ECM harness connector, fasten it securely
                 with a lever as far as it will go as shown at right.




                 When connecting or disconnecting pin connectors into or from
                 ECM, take care not to damage pin terminals (bend or break).
                 Make sure that there are not any bends or breaks on ECM
                 pin terminal, when connecting pin connectors.
                 Securely connect ECM harness connectors. A poor connec-
                 tion can cause an extremely high (surge) voltage to develop
                 in coil and condenser, thus resulting in damage to ICs.
                 Keep engine control system harness at least 10 cm (4 in)
                 away from adjacent harness, to prevent engine control sys-
                 tem malfunctions due to receiving external noise, degraded
                 operation of ICs, etc.
                 Keep engine control system parts and harness dry.
                 Before replacing ECM, perform "ECM Terminals and Refer-
                 ence Value" inspection and make sure ECM functions prop-
                 erly. Refer to EC-53, "ECM Terminals and Reference Value".
                 Handle mass air flow sensor carefully to avoid damage.
                 Do not disassemble mass air flow sensor.
                 Do not clean mass air flow sensor with any type of deter-
                 gent.
                 Do not disassemble electric throttle control actuator.
                 Even a slight leak in the air intake system can cause serious
                 incidents.
                 Do not shock or jar the camshaft position sensor (PHASE),
                 crankshaft position sensor (POS).
                 Perform ECM input/output signal inspection before replace-
                 ment.




                       EC-6
PRECAUTIONS AND PREPARATION                                [QG16]
     Precautions (Cont'd)
        After performing each TROUBLE DIAGNOSIS, perform DTC
        Confirmation Procedure or Overall Function Check. The DTC
        should not be displayed in the DTC Confirmation Procedure
        if the repair is completed. The Overall Function Check should
        be a good result if the repair is completed.




        When measuring ECM signals with a circuit tester, connect
        a break-out box and Y-cable adapter between the ECM and
        ECM harness connector.
        When measuring ECM signals with a circuit tester, never al-
        low the two tester probes to contact. Accidental contact of
        probes will cause a short circuit and damage the ECM power
        transistor.
        Do not use ECM ground terminals when measuring input/
        output voltage. Doing so may result in damage to the ECM's
        transistor. Use a ground other than ECM terminals, such as
        the ground.




        Do not operate fuel pump when there is no fuel in lines.
        Tighten fuel hose clamps to the specified torque.




             EC-7
[QG16]   PRECAUTIONS AND PREPARATION
              Precautions (Cont'd)
                 Do not depress accelerator pedal when starting.
                 Immediately after starting, do not rev up engine unneces-
                 sarily.
                 Do not rev up engine just prior to shutdown.




                 When installing C.B. ham radio or a mobile phone, be sure
                 to observe the following as it may adversely affect electronic
                 control systems depending on installation location.
                 - Keep the antenna as far as possible from the electronic
                    control units.
                 - Keep the antenna feeder line more than 20 cm (8 in) away
                    from the harness of electronic controls. Do not let them
                    run parallel for a long distance.
                 - Adjust the antenna and feeder line so that the
                    standingwave radio can be kept smaller.
                 - Be sure to ground the radio to vehicle body.

               Wiring Diagrams and Trouble Diagnosis
               When you read wiring diagrams, refer to the following:
                 "HOW TO READ WIRING DIAGRAMS", GI-8
                 "POWER SUPPLY ROUTING", EL-5 for power distribution
                 circuit
               When you perform trouble diagnosis, refer to the following:
                 "HOW TO PERFORM EFFICIENT DIAGNOSES FOR AN
                 ELECTRICAL INCIDENT", GI-14.




                       EC-8
                               PRECAUTIONS AND PREPARATION                                      [QG16]
                                              Preparation
Special Service Tools
Tool Number and Name            Description

EG17650301                                                      Adapting radiator cap tester to radiator
Radiator cap tester adapter                                     filler neck
                                                                a: 28 (1.10) dia.
                                                                b: 31.4 (1.236) dia.
                                                                c: 41.3 (1.626) dia.
                                                                Unit: mm (in)



Commercial Service Tools

Tool Number and Name            Description

Fuel filler cap adapter                                     Checking fuel tank vacuum relief valve
                                                            opening pressure




Socket wrench                                               Removing and installing engine coolant
                                                            temperature sensor




Oxygen sensor thread cleaner                                Reconditioning the exhaust system threads
                                                            before installing a new oxygen sensor. Use
                                                            with anti-seize lubricant shown below.
                                                            a: 18 mm diameter with pitch 1.5 mm for
                                                                Zirconia Oxygen Sensor
                                                            b: 12 mm diameter with pitch 1.25 mm for
                                                                Titania Oxygen Sensor




                                                 EC-9
[QG16]   PRECAUTIONS AND PREPARATION
MEMO:




                    EC-10
                                          INDEX FOR DTC                                       [QG16]
                                             Index for DTC
DTC No. Index
NOTE:
  If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for
  DTC U1000, U1001. Refer to EC-81, "DTC U1000, U1001 CAN COMMUNICATION LINE".

                                                                     O: Applicable X: Not applicable
           DTC                                   Items                             MIL       Reference
CONSULT-II       ECM                     (CONSULT-II Screen Terms)             Lighting Up     Page
  P0000          0000   NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED.       X             -
  U1000          1000   CAN COMM CIRCUIT                                           X          EC-81
  U1001          1001   CAN COMM CIRCUIT                                           X          EC-81
  U0426          0426                                -                             X          EC-81
  P0031          0031   HO2S1 HTR (B1)                                             X          EC-277
  P0032          0032   HO2S1 HTR (B1)                                             X          EC-277
  P0037          0037   HO2S2 HTR (B1)                                             X          EC-282
  P0038          0038   HO2S2 HTR (B1)                                             X          EC-282
  P0102          0102   MAF SEN/CIRCUIT                                            X          EC-103
  P0103          0103   MAF SEN/CIRCUIT                                            X          EC-103
  P0112          0112   IAT SEN/CIRCUIT                                            X          EC-109
  P0113          0113   IAT SEN/CIRCUIT                                            X          EC-109
  P0117          0117   ECT SEN/CIRCUIT                                            O          EC-113
  P0118          0118   ECT SEN/CIRCUIT                                            O          EC-113
  P0122          0122   TP SEN 2/CIRC                                              X          EC-145
  P0123          0123   TP SEN 2/CIRC                                              X          EC-145
  P0132          0132   HO2S1 (B1)                                                 X          EC-247
  P0134          0134   HO2S1 (B1)                                                 X          EC-253
  P0138          0138   HO2S2 (B1)                                                 X          EC-271
  P0171          0171   FUEL SYS-LEAN-B1                                           X          EC-227
  P0172          0172   FUEL SYS-RICH-B1                                           X          EC-232
  P0222          0222   TP SEN 1/CIRC                                              X             -
  P0223          0223   TP SEN 1/CIRC                                              X             -
  P0327          0327   KNOCK SEN/CIRC-B1                                          X          EC-141
  P0328          0328   KNOCK SEN/CIRC-B1                                          X          EC-141
  P0335          0335   CKP SEN/CIRCUIT                                            X          EC-96
  P0340          0340   CMP SEN/CIRC-B1                                            X          EC-89
  P0350          0350   IGN SIGNAL-PRIMARY                                         X          EC-118
  P0500          0500   VEH SPEED SEN/CIRC                                         X          EC-205
  P0550          0550   PW ST P SEN/CIRC                                           X          EC-243
  P0605          0605   ECM                                                        O          EC-309
  P0633          0633                                -                             X            *1
  P1065          1065   ECM BACK UP/CIRC                                           X          EC-85
   P1111         1111   INT/V TIM V/CIR-B1                                         X          EC-209
  P1121          1121   ETC ACTR                                                   X          EC-151
  P1122          1122   ETC FUNCTION/CIRC                                          X          EC-153
  P1124          1124   ETC MOT PWR                                                X          EC-160
  P1126          1126   ETC MOT PWR                                                X          EC-160
  P1128          1128   ETC MOT                                                    X          EC-166




                                                  EC-11
[QG16]                                       INDEX FOR DTC
                                        Index for DTC (Cont'd)
           DTC                                     Items                                     MIL       Reference
CONSULT-II       ECM                       (CONSULT-II Screen Terms)                     Lighting Up     Page
   P1217         1217      ENG OVER TEMP                                                     O          EC-127
   P1225         1225      CTP LEARNING                                                      X          EC-170
   P1226         1226      CTP LEARNING                                                      X          EC-172
   P1229         1229      SENSOR POWER/CIRC                                                 X          EC-174
   P1805         1805      BRAKE SW/CIRCUIT                                                  X          EC-294
   P2122         2122      APP SEN 1/CIRC                                                    X          EC-178
   P2123         2123      APP SEN 1/CIRC                                                    X          EC-178
   P2127         2127      APP SEN 2/CIRC                                                    X          EC-185
   P2128         2128      APP SEN 2/CIRC                                                    X          EC-185
   P2135         2135      TP SENSOR                                                         X          EC-192
   P2138         2138      APP SENSOR                                                        X          EC-198

*1: If this code is displayed, register ECM to combination meter. Refer to "CONSULT-II OPERATION MANUAL NATS".




                                                     EC-12
                                 ENGINE CONTROL SYSTEM                                                  [QG16]
                                  Engine Control System
                                     General
                                     The ECCS (Electronic Concentrated engine Control System)
                                     controls the fuel injection, ignition timing and idle RPM as one
                                     single control unit. CONSULT-II can check and diagnose ECCS
                                     functions easily.




ECCS Controls
              Control Item                                         Description

Fuel injection control              SOFIS control is adopted to enhance responses and exhaust efficiency by
                                    optimizing fuel injection amount.
                                    It improves drivability by performing compensations under extreme condi-
                                    tions such as sudden oxygen changes through oxygen feedback learning
                                    control.
                                    It minimizes exhaust gases by employing the oxygen sensor.
Ignition timing control             It optimizes the ignition timing at various circumstances by employing the
                                    hole IC type crankshaft position sensor.
                                    It improves ignition performance by employing the DLI (Distributorless
                                    Ignition) system that has power transistor integrated ignition coil on each
                                    cylinder.
                                    It optimizes ignition timing by employing the knock control that advances or
                                    retards ignition timing according to knocking conditions during different
                                    driving conditions and used fuel quality.
Idle RPM control                    It controls idle speed by operating DC motor directly.
Fuel pump drive control             It controls the fuel pump relay on and off according to engine RPM signals.

A/C cut control                     It minimizes engine load by turning the A/C relay off under high refrigerant
                                    pressure and high engine speed.
Radiator fan control                It controls the radiator fan relay on and off according to vehicle speed,
                                    coolant temperature and A/C signal.
Canister purge control              It performs duty control on the canister according to driving conditions.
Engine and automatic transaxle      It minimizes gear shift shock by reducing the engine torque during gear
integrated control                  changes.
Fail-safe function                  It allows safety and emergency driving under system defectives.
Diagnosis system                    It corresponds with CONSULT-II for easy diagnosing.




                                               EC-13
[QG16]   ENGINE CONTROL SYSTEM
             System Diagram




                 EC-14
                              ENGINE CONTROL SYSTEM                                 [QG16]
                            Engine Control System (Cont'd)
Vacuum Hose Drawing




NOTE:
  Do not use soapy water or any type of solvent while installing vacuum hose or purge hoses.

Refer to EC-14, "System Diagram" for Vacuum Control System.




                                            EC-15
[QG16]                                    ENGINE CONTROL SYSTEM
                                      Engine Control System (Cont'd)
System Chart
             Input (Sensor)                               ECM Function                               Output (Actuator)
    Camshaft position sensor (PHASE)         Fuel injection & mixture ratio control      Fuel injectors
    Crankshaft position sensor (POS)         Electronic ignition system                  Power transistor
    Mass air flow sensor
                                             Fuel pump control                           Fuel pump relay
    Engine coolant temperature sensor
    Heated oxygen sensor 1                   On board diagnostic system                  MIL (On the instrument panel)
    Throttle position sensor                 Intake valve timing control                 Intake valve timing control solenoid valve
    Accelerator pedal position sensor        Heated oxygen sensor 1 heater control       Heated oxygen sensor 1 heater
    Park/neutral position (PNP) switch
                                             EVAP canister purge flow control            EVAP canister purge volume control
    Intake air temperature sensor
    Power steering pressure sensor                                                       solenoid valve
    Ignition switch                          Air conditioning cut control                Air conditioner relay
    Stop lamp switch
    Battery voltage
    Knock sensor
    Refrigerant pressure sensor
    TCM (Transmission control                Cooling fan control                         Cooling fan relays
    module)*1
    Air conditioner switch
    Vehicle speed signal
    Electrical load signal

 *1: This input signal is sent to the ECM through CAN communication line.



Multiport Fuel Injection (MFI) System
INPUT/OUTPUT SIGNAL CHART
                Sensor                          Input Signal to ECM                   ECM Function                  Actuator
 Crankshaft position sensor (POS)
                                         Engine speed*1 and piston position
 Camshaft position sensor (PHASE)
 Mass air flow sensor                    Amount of intake air
 Engine coolant temperature sensor       Engine coolant temperature
 Heated oxygen sensor 1                  Density of oxygen in exhaust gas
 Throttle position sensor                Throttle position                      Fuel injection &
                                                                                                            Fuel injectors
 Accelerator pedal position sensor       Accelerator pedal position             mixture ratio control
 Park/neutral position (PNP) switch      Gear position
 Knock sensor                            Engine knocking condition
 Battery                                 Battery voltage*1
 Power steering pressure sensor          Power steering operation
 Vehicle speed signal                    Vehicle speed
 Air conditioner switch                  Air conditioner operation

 *1: The ECM determines the start signal status by the signals of engine speed and battery voltage.


SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the
length of time the valve remains open (injection pulse duration). The amount of fuel injected is a pro-
gram value in the ECM memory. The program value is preset by engine operating conditions. These
conditions are determined by input signals (for engine speed and intake air) from the crankshaft posi-
tion sensor (POS), camshaft position sensor (PHASE) and the mass air flow sensor.




                                                             EC-16
                                  ENGINE CONTROL SYSTEM                                          [QG16]
                               Engine Control System (Cont'd)
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various
operating conditions as listed below.

   During warm-up
   When starting the engine
   During acceleration
   Hot-engine operation
   When selector lever is changed from N to D (A/T models)
   High-load, high-speed operation

   During deceleration
   During high engine speed operation

Mixture Ratio Feedback Control (Closed Loop Control)




The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission
control. The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This sys-
tem uses heated oxygen sensor 1 in the exhaust manifold to monitor if the engine operation is rich or lean.
The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information
about heated oxygen sensor 1, refer to EC-247. This maintains the mixture ratio within the range of
stoichiometric (ideal airfuel mixture). This stage is referred to as the closed loop control condition.

OPEN LOOP CONTROL
The open loop system condition refers to when the ECM detects any of the following conditions. Feed-
back control stops in order to maintain stabilized fuel combustion.
  Deceleration and acceleration
  High-load, high-speed operation
  Malfunction of heated oxygen sensor 1 or its circuit
  Insufficient activation of heated oxygen sensor 1 at low engine coolant temperature
  High engine coolant temperature
  During warm-up
  After shifting from N to D (A/T models)
  When starting the engine

MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated
oxygen sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture
ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not neces-
sarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot
film) and characteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.


                                                  EC-17
[QG16]                                  ENGINE CONTROL SYSTEM
                                      Engine Control System (Cont'd)
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system.
This is then computed in terms of "injection pulse duration" to automatically compensate for the differ-
ence between the two ratios.
"Fuel trim" refers to the feedback compensation value compared against the basic injection duration.
Fuel trim includes short term fuel trim and long term fuel trim.
"Short term fuel trim" is the short-term fuel compensation used to maintain the mixture ratio at its
theoretical value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH
or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the
mixture ratio is rich, and an increase in fuel volume if it is lean.
"Long term fuel trim" is overall fuel compensation carried out long-term to compensate for continual
deviation of the short term fuel trim from the central value. Such deviation will occur due to individual
engine differences, wear over time and changes in the usage environment.

FUEL INJECTION TIMING




Two types of systems are used.

SEQUENTIAL MULTIPORT FUEL INJECTION SYSTEM
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is
used when the engine is running.

SIMULTANEOUS MULTIPORT FUEL INJECTION SYSTEM
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse
signals of the same width are simultaneously transmitted from the ECM. The four injectors will then
receive the signals two times for each engine cycle. This system is used when the engine is being
started and/or if the fail-safe system (CPU) is operating.

FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration or operation of the engine at excessively high speeds.

Electronic Ignition (EI) System
INPUT/OUTPUT SIGNAL CHART
                Sensor                        Input Signal to ECM               ECM Function                Actuator
 Crankshaft position sensor (POS)
                                       Engine speed*1 and piston position
 Camshaft position sensor (PHASE)
 Mass air flow sensor                  Amount of intake air
 Engine coolant temperature sensor     Engine coolant temperature
 Throttle position sensor              Throttle position
                                                                            Ignition timing control   Power transistor
 Accelerator pedal position sensor     Accelerator pedal position
 Knock sensor                          Engine knocking condition
 Park/neutral position (PNP) switch    Gear position
 Battery                               Battery voltage*1
 Vehicle speed signal                  Vehicle speed

 *1: The ECM determines the start signal status by the signals of engine speed and battery voltage.

                                                           EC-18
                                       ENGINE CONTROL SYSTEM                                                      [QG16]
                                     Engine Control System (Cont'd)
                                               SYSTEM DESCRIPTION
                                               The ignition timing is controlled by the ECM to maintain the
                                               best airfuel ratio for every running condition of the engine. The
                                               ignition timing data is stored in the ECM. This data forms the
                                               map shown. The ECM receives information such as the injec-
                                               tion pulse width and camshaft position sensor signal. Comput-
                                               ing this information, ignition signals are transmitted to the power
                                               transistor. e.g., N: 1,800 rpm, Tp: 1.50 msec A 



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