Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Altima 2000-2005 Approved Nissan Altima 2005 BR
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F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3. INSTALLATION .................................................. 13 . BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 13 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DISASSEMBLY .................................................. 13 .
SIONER" ................................................................. 3
. INSPECTION AFTER REMOVAL ...................... 14 . G
Precautions for Brake System ................................. 3 . ASSEMBLY ........................................................ 14.
Wiring Diagrams and Trouble Diagnosis ................. 3 . BRAKE BOOSTER .................................................. 15 .
PREPARATION .......................................................... 4
. On-vehicle Service ................................................ 15.
H
Special Service Tool ................................................ 4
. OPERATING CHECK ......................................... 15 .
Commercial Service Tools ....................................... 4 . AIRTIGHT CHECK ............................................. 15 .
NOISE, VIBRATION, AND HARSHNESS (NVH) Removal and Installation ....................................... 15 .
TROUBLESHOOTING ............................................... 5 . REMOVAL .......................................................... 16
. I
NVH Troubleshooting Chart .................................... 5 . INSPECTION AFTER REMOVAL ...................... 16 .
BRAKE PEDAL ......................................................... 6. INSTALLATION .................................................. 16 .
Inspection and Adjustment ...................................... 6 . VACUUM LINES ...................................................... 17 . J
Removal and Installation ......................................... 7 . Removal and Installation ....................................... 17 .
REMOVAL ............................................................ 7
. Inspection .............................................................. 18
.
INSPECTION AFTER REMOVAL ........................ 7 . VISUAL INSPECTION ........................................ 18 .
K
INSTALLATION .................................................... 7 . CHECK VALVE INSPECTION ............................ 18 .
BRAKE FLUID ........................................................... 8
.
Checking Brake Fluid Level .................................... 8 . CLZ25VD
Changing Brake Fluid .............................................. 8 . L
Bleeding Brake System ........................................... 8 . FRONT DISC BRAKE .............................................. 19 .
BRAKE PIPING AND HOSE ..................................... 9 . Component ............................................................ 19
.
Hydraulic Circuit ...................................................... 9
. On-vehicle Service ................................................ 19 . M
Front Brake Piping and Hose .................................. 9 . PAD WEAR INSPECTION .................................. 19 .
REMOVAL ............................................................ 9
. REMOVAL AND INSTALLATION OF BRAKE
INSTALLATION .................................................. 10 . PAD .................................................................... 20
.
Rear Brake Piping and Hose ................................. 10 . Removal and Installation ....................................... 20 .
REMOVAL .......................................................... 10
. REMOVAL .......................................................... 20.
INSTALLATION ...................................................11 . INSTALLATION .................................................. 21 .
Inspection ...............................................................11
. Disassembly and Assembly ................................... 21 .
BRAKE MASTER CYLINDER ................................. 12 . DISASSEMBLY .................................................. 21 .
On-board Inspection .............................................. 12 . INSPECTION AFTER DISASSEMBLY ............... 22 .
LEAK INSPECTION ........................................... 12 . ASSEMBLY ........................................................ 23 .
Components .......................................................... 12
. Brake Burnishing Procedure .................................. 24 .
Removal and Installation ....................................... 12 .
REMOVAL .......................................................... 13
. CLZ25VE
FRONT DISC BRAKE .............................................. 25 .
Component ............................................................ 25
.
On-board Inspection .............................................. 26
.
Revision: March 2005 BR-1 2005 Altima
PAD WEAR INSPECTION .................................. 26 . PAD .....................................................................33
.
Removal and Installation of Brake Pad .................. 26 . Removal and Installation ........................................34 .
REMOVAL .......................................................... 26
. REMOVAL ...........................................................34 .
INSTALLATION ................................................... 26 . INSTALLATION ...................................................34 .
Removal and Installation of Caliper Assembly and Disassembly and Assembly ...................................35 .
Disc Rotor .............................................................. 28
. DISASSEMBLY ...................................................35 .
REMOVAL .......................................................... 28
. CALIPER INSPECTION ......................................36 .
INSTALLATION ................................................... 28 . ASSEMBLY .........................................................36 .
Disassembly and Assembly of Caliper Assembly ... 29 DISC ROTOR INSPECTION ..............................37 .
DISASSEMBLY .................................................. 29 . Brake Burnishing ....................................................38 .
CALIPER INSPECTION ..................................... 29 . DUAL PROPORTIONING VALVE ............................39 .
ASSEMBLY ........................................................ 30. Inspection ...............................................................39
.
DISC ROTOR INSPECTION .............................. 30 . SERVICE DATA AND SPECIFICATIONS (SDS) .....40 .
Brake Burnishing ................................................... 31
. General Specifications ...........................................40 .
REAR DISC BRAKE ................................................ 32 . Disc Brake ..............................................................40
.
Component ............................................................ 32
. Brake Pedal ...........................................................41
.
On-Vehicle Service ................................................ 33. Control Valve ..........................................................41
.
PAD WEAR INSPECTION .................................. 33 . Brake Booster ........................................................41.
REMOVAL AND INSTALLATION OF BRAKE
Revision: March 2005 BR-2 2005 Altima
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS0045J
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS0045K
q Always use new brake fluid. Refer to MA-12, "RECOM- G
MENDED FLUIDS AND LUBRICANTS" .
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas. H
q To clean or wash all parts of master cylinder, disc brake cal-
iper and wheel cylinder, use clean brake fluid.
q Never use mineral oils such as gasoline or kerosene. They I
will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake
tube. SBR686C J
q Always tighten brake lines to specified torque when install-
ing.
q Burnish the brake contact surfaces after refinishing or replacing drums or rotors, after replacing K
pads or linings, or if a soft pedal occurs at very low mileage.
WARNING:
q Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. L
Wiring Diagrams and Trouble Diagnosis EFS0045L
When you read wiring diagrams, refer to the following:
M
q Refer to GI-14, "How to Read Wiring Diagrams" .
q Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:
q Refer to GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" .
q Refer to GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" .
q For trouble diagnoses of models with ABS, refer to BRC-8, "TROUBLE DIAGNOSIS" .
q For trouble diagnoses of models with TCS even if the diagnostic items are related to the ABS system,
refer to BRC-51, "TROUBLE DIAGNOSIS" .
Revision: March 2005 BR-3 2005 Altima
PREPARATION
PREPARATION PFP:00002
Special Service Tool EFS004M6
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height mea-
surement tool
LFIA0227E
Commercial Service Tools EFS0045M
Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)
S-NT360
Brake fluid pressure gauge Measuring brake fluid pressure
NT151
Power tool Loosening nuts, bolts, and screws
PBIC0190E
PBIC0191E
Revision: March 2005 BR-4 2005 Altima
Symptom
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