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FSU


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E SUSPENSION

                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                       C


                                                                                                                                                                  D


                                                                                                                                                                  FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .            SHOCK ABSORBER ASSEMBLY ........................ 9                  .        F
 Precautions ............................................................. 2
                                                                        .            MOUNTING INSULATOR AND RUBBER PARTS 10                              ...
PREPARATION .......................................................... 3.            THRUST BEARING ............................................ 10      .
 Special Service Tools .............................................. 3 .            COIL SPRING .................................................... 10 .        G
 Commercial Service Tools ....................................... 3     .          Assembly ............................................................... 10
                                                                                                                                                         .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                             STABILIZER BAR .................................................... 11 .
TROUBLESHOOTING ............................................... 4       .          Removal and Installation ....................................... 11   .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4       .          Inspection .............................................................. 12
                                                                                                                                                         .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .         TRANSVERSE LINK ................................................ 13    .
 Components ............................................................ 5
                                                                        .          Removal and Installation ....................................... 13   .
 On-vehicle Service .................................................. 6.            REMOVAL .......................................................... 13
                                                                                                                                                         .         I
   FRONT SUSPENSION PARTS ............................ 6                .            INSPECTION AFTER REMOVAL ...................... 13                  .
 Front Wheel Alignment ............................................ 6   .            INSTALLATION .................................................. 13  .
   DESCRIPTION ..................................................... 6  .         FRONT SUSPENSION MEMBER ............................ 14                .         J
   PRELIMINARY INSPECTION .............................. 6              .          Removal and Installation ....................................... 14   .
   CAMBER, CASTER AND KINGPIN INCLINA-                                               REMOVAL .......................................................... 14
                                                                                                                                                         .
   TION ..................................................................... 7
                                                                        .            INSTALLATION .................................................. 15  .
                                                                                                                                                                  K
   TOE-IN ................................................................. 7
                                                                        .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 16                         .
   FRONT WHEEL TURNING ANGLE .................... 8                     .          General Specifications (Front) ............................... 16     .
COIL SPRING AND SHOCK ABSORBER ................ 9                       .          Front Wheel Alignment (Unladen*1) ...................... 16           .
 Removal and Installation ......................................... 9   .          Lower Ball Joint ..................................................... 16
                                                                                                                                                         .        L
 Disassembly ............................................................ 9
                                                                        .          Wheelarch Height (Unladen*) ................................ 17       .
 Inspection ................................................................ 9
                                                                        .
                                                                                                                                                                  M




Revision: May 2004                                                         FSU-1                                                              2003 Altima
                                         PRECAUTIONS

PRECAUTIONS                                                                         PFP:00001

Precautions                                                                             EES000JH


q   When installing rubber parts, final tightening must be car-
    ried out under unladen condition* with tires on ground.
    Oil will shorten the life of rubber bushings. Be sure to wipe
    off any spilled oil.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   After installing removed suspension parts, check wheel
    alignment and adjust if necessary.
q   Use flare nut wrench when removing or installing brake
    tubes.
q   Always torque brake lines when installing.                                       SBR686C


q   Lock nuts are unreusable parts; always use new ones.
    When replacing, do not wipe the oil off the new lock nut before tightening.




Revision: May 2004                             FSU-2                              2003 Altima
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                              A
Special Service Tools                                                                                                              EES000JI

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                                              B
  (Kent-Moore No.)                                                                                        Description
  Tool name
  HT72520000                                                                             Removing tie-rod outer end and lower ball
  (J25730-A)                                                                             joint                                                C
  Ball joint remover


                                                                                                                                              D

                                                                         NT146


                                                                                                                                              FSU
Commercial Service Tools                                                                                                          EES000JJ


  Tool name                                                                                               Description
  Attachment Wheel alignment                                                             Measure wheel alignment                              F
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.
                                                                                         d: 56 mm (2.20 in)                                   G
                                                                                         e: 12 mm (0.47 in)

                                                                         NT148
                                                                                                                                              H
  1 Flare nut crowfoot                                                                   Removing and installing each brake piping
  2 Torque wrench                                                                        a: 10 mm (0.39 in)

                                                                                                                                               I



                                                                            NT360
                                                                                                                                               J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                              K


                                                                                                                                              L
                                                                         NT717


  Power tool                                                                             Loosening bolts and nuts
                                                                                                                                              M




                                                                         PBIC0190E




Revision: May 2004                                             FSU-3                                                      2003 Altima
                         NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                                                                                                                                                                                                                                                                                 PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   EES000JK


Use the following chart to help you find the cause of the symptom. If necessary, repair or replace these parts.




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Refer to ROAD WHEEL in this chart.
                                                                                                                                                                                                                                                                                                                                                                                                            Refer to SUSPENSION in this chart.


                                                                                                                                                                                                                                                                                                                                                                                                                                                 Refer to TIRES in this chart.
                                                                                                         FSU-10


                                                                                                                                                   FSU-10




                                                                                                                                                                                                                       FSU-11
                                       FSU-5

                                                                                 FSU-9




                                                                                                                                                                    FSU-5
                                                                                                                                                                                           FSU-6




                                                                                                                                                                                                                                                                                                                                                                                      FAX-4
                                                                                                                                                                                                                                                                                                                                                                                                    FAX-4
                                                                                                                                                                                                                                                WT-3

                                                                                                                                                                                                                                                               WT-4
                                                                                                                                                                                                                                                                           WT-6




                                                                                                                                                                                                                                                                                                                                                                WT-6




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        BR-5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 PS-5
                                                                                                                              --




                                                                                                                                                                                                                                                                                                    --
                                                                                                                                                                                                                                                                                                                       --
                                                                                                                                                                                                                                                                                                                                               --
           Reference page
                                       Improper installation, looseness

                                                                          Shock absorber deformation,




                                                                                                                                                                                           Incorrect wheel alignment




                                                                                                                                                                                                                                                                                                                       Deformation or damage
                                                                                                                                                                    Suspension looseness




                                                                                                                                                                                                                                                                           Incorrect air pressure
                                                                             damage or deflection
                                                                                                        Bushing or mounting




                                                                                                                                                                                                                       Stabilizer bar fatigue
                                                                                                                              Parts interference




                                                                                                                                                                                                                                                                                                                                                                Incorrect tire size
                                                                                                                                                                                                                                                                                                    Uneven tire wear




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 ROAD WHEEL
                                                                                                                                                                                                                                                                                                                                                                                      DRIVE SHAFT



                                                                                                                                                                                                                                                                                                                                                                                                            SUSPENSION
                                                                                                                                                                                                                                                                                                                                               Non-uniformity
                                                                                                                                                   Spring fatigue




                                                                                                                                                                                                                                                Out-of-round




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 STEERING
                                                                                                                                                                                                                                                               Imbalance




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        BRAKES
                                                                                                                                                                                                                                                                                                                                                                                                                                                 TIRES
                                                                                                                                                                                                                                                                                                                                                                                                    AXLE
     Possible Cause and
    SUSPECTED PARTS




                        Noise                



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