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RFD


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D DRIVELINE/AXLE

                                                                                                                                                           A




                                                                                  SECTION                  RFD
                                                                                               REAR FINAL DRIVE
                                                                                                                                                           B



                                                                                                                                                           C



                                                                                                                                                           RFD



                                                                                                                                                           E
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         CARRIER COVER ................................................... 12
                                                                                                                                                  .        F
  Precautions for Servicing Rear Final Drive ............. 2          .          Removal and Installation ....................................... 12
                                                                                                                                                  .
PREPARATION .......................................................... 3
                                                                      .            REMOVAL .......................................................... 12
                                                                                                                                                  .
  Special Service Tools .............................................. 3
                                                                      .            INSTALLATION .................................................. 12
                                                                                                                                                  .        G
  Commercial Service Tools ....................................... 5  .         REAR FINAL DRIVE ASSEMBLY ........................... 13          .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                            Removal and Installation ....................................... 13
                                                                                                                                                  .
TROUBLESHOOTING ............................................... 7     .            REMOVAL .......................................................... 13
                                                                                                                                                  .
                                                                                                                                                           H
  NVH Troubleshooting Chart .................................... 7    .            INSTALLATION .................................................. 14
                                                                                                                                                  .
DIFFERENTIAL GEAR OIL ....................................... 8       .          Disassembly and Assembly ................................... 15  .
  Changing Differential Gear Oil ................................ 8   .            COMPONENTS .................................................. 15
                                                                                                                                                  .
   DRAINING ............................................................ 8
                                                                      .            ASSEMBLY INSPECTION AND ADJUSTMENT 16                          ...       I
   FILLING ................................................................ 8
                                                                      .            DISASSEMBLY .................................................. 19
                                                                                                                                                  .
  Checking Differential Gear Oil ................................. 8  .            INSPECTION AFTER DISASSEMBLY ............... 23                .
   OIL LEAKAGE AND OIL LEVEL .......................... 8             .            ADJUSTING AND SELECTING WASHERS ...... 24                      .        J
FRONT OIL SEAL ..................................................... 9.            ASSEMBLY ........................................................ 26
                                                                                                                                                  .
  Removal and Installation ......................................... 9.         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 32                    .
   REMOVAL ............................................................ 9
                                                                      .          General Specifications ........................................... 32
                                                                                                                                                  .
                                                                                                                                                           K
   INSTALLATION .................................................... 9.          Inspection and Adjustment .................................... 32.
SIDE OIL SEAL ........................................................11
                                                                      .            DRIVE GEAR RUNOUT ..................................... 32     .
  Removal and Installation ........................................11 .            SIDE GEAR CLEARANCE ................................. 32       .
   REMOVAL ...........................................................11
                                                                      .            PRELOAD TORQUE .......................................... 32   .        L
   INSTALLATION ...................................................11 .            BACKLASH ........................................................ 32
                                                                                                                                                  .
                                                                                   COMPANION FLANGE RUNOUT ...................... 32              .
                                                                                   SELECTIVE PARTS ........................................... 32 .        M




Revision: October 2006                                                   RFD-1                                                        2006 Armada
                                             PRECAUTIONS

PRECAUTIONS                                                                                             PFP:00001

Precautions for Servicing Rear Final Drive                                                                  EDS0044G


G   Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
    operations.
G   Check for the correct installation status prior to removal or disassembly. When matching marks are
    required, be certain they do not interfere with the function of the parts they are applied to.
G   Overhaul should be done in a clean work area, a dust proof area is recommended.
G   Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
    entering into the unit during disassembly or assembly.
G   Always use shop paper for cleaning the inside of components.
G   Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G   Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
    them with new ones if necessary.
G   Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G   Clean and flush the parts sufficiently and blow them dry.
G   Be careful not to damage sliding surfaces and mating surfaces.
G   When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
    and foreign materials from the application and mating surfaces.
G   In principle, tighten nuts or bolts gradually in several steps working diagonally from inside to outside. If a
    tightening sequence is specified, observe it.
G   During assembly, observe the specified tightening torque.
G   Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.




Revision: October 2006                              RFD-2                                           2006 Armada
                                            PREPARATION

PREPARATION                                                                                                     PFP:00002
                                                                                                                               A
Special Service Tools                                                                                               EDS003WM


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool name                                                             Description                                            B
  Tool number
  (Kent-Moore No.)
  KV40104000                                                            Removing and installing drive pinion nut               C
  ( -- )                                                                a: 85 mm (3.35 in) dia.
  Flange wrench                                                         b: 65 mm (2.56 in) dia.

                                                                                                                               RFD


                                                           NT659
                                                                                                                               E
  KV381054S0                                                            Removing front oil seal
  (J-34286)
  Puller
                                                                                                                               F



                                                           ZZA0601D                                                            G
  ST15310000                                                            G   Installing front oil seal
  ( -- )                                                                G   Installing drive pinion rear bearing outer
  Drift                                                                     race.                                              H
                                                                        a: 96 mm (3.77 in) dia.
                                                                        b: 84 mm (3.30 in) dia.
                                                                                                                                I
                                                           ZZA0811D


  ST36230000                                                            Removing side flange
  (J-25840-A)                                                                                                                  J
  Slide hammer


                                                                                                                               K
                                                           ZZA0803D


  KV40104100                                                            Removing side flange
                                                                                                                               L
  ( -- )
  Axle stand

                                                                                                                               M

                                                           ZZA0804D


  ST35271000                                                            Installing side oil seal
  ( -- )                                                                a: 72 mm (2.83 in) dia.
  Drift                                                                 b: 63 mm (2.48 in) dia.




                                                           ZZA1143D


  KV38107900                                                            Installing side flange
  (J-39352)
  Protector




                                                           S-NT129



Revision: October 2006                             RFD-3                                                  2006 Armada
                                         PREPARATION

  Tool name                                                 Description
  Tool number
  (Kent-Moore No.)
  KV38100800                                                Securing unit assembly
  (J-25604-01)                                              a: 541 mm (21.30 in) dia.
  Attachment                                                b: 200 mm (7.87 in) dia.




                                                SDIA0267E


  ST3127S000                                                Measuring drive pinion bearing preload torque
  (J-25765-A)                                               and total preload torque
  Preload gauge
  1. GG91030000
  (J-25765)
  Torque wrench
  2. HT62940000
  ( -- )
  Socket adapter (1/2 in)
  3. HT62900000                                 NT124

  ( -- )
  Socket adapter (3/8 in)
  KV10111100                                                Removing carrier cover
  (J-37228)
  Seal cutter




                                                S-NT046


  ST3306S001                                                Removing side bearing inner race
  ( -- )                                                    a: 28.5 mm (1.122 in) dia.
  Differential side bearing puller set                      b: 38 mm (1.50 in) dia.
  1.ST33051001
  ( -- )
  Puller
  2.ST33061000
  (J-8107-2)
                                                NT072
  Base
  ST30021000                                                Removing drive pinion rear bearing inner race
  ( -- )
  Bearing puller




                                                ZZA0700D


  KV38100200                                                Installing side bearing inner race
  (J-26233)                                                 a: 65 mm (2.55 in) dia.
  Drift                                                     b: 49 mm (1.92 in) dia.




                                                ZZA1143D




Revision: October 2006                      RFD-4                                           2006 Armada
                           PREPARATION

  Tool name                                  Description
  Tool number                                                                                      A
  (Kent-Moore No.)
  ST33081000                                 Installing side bearing inner race
  ( -- )                                     a: 43 mm (1.69 in) dia.                               B
  Drift                                      b: 33.5 mm (1.31 in) dia.


                                                                                                   C

                                  ZZA0810D


  ST35325000                                 Installing drive pinion front bearing outer race      RFD
  ( -- )                                     (use with ST30621000)
  Drift

                                                                                                   E

                                  S-NT090


  ST30621000                                 Installing drive pinion front bearing outer race      F
  ( -- )                                     a: 79 mm (3.11 in) dia.
  Drift                                      b: 59 mm (2.32 in) dia.
                                                                                                   G


                                  ZZA0810D                                                         H
  ST30022000                                 Installing drive pinion rear bearing inner race
  ( -- )                                     a: 110 mm (4.33 in) dia.
  Drift                                      b: 46 mm (1.81 in) dia.
                                                                                                    I


                                                                                                   J
                                  ZZA0920D


  HT72400000                                 Removing differential case assembly
  ( -- )
  Slide hammer                                                                                     K


                                                                                                   L
                                  S-NT125


       --                                    Measuring turning torque
  (J-8129)                                                                                         M
  Spring gauge




                                  NT127


  KV10112100                                 Tightening bolts for drive gear
  (BT-8653-A)
  Angle wrench




                                  NT014



Commercial Service Tools                                                                EDS003WN




Revision: October 2006        RFD-5                                            2006 Armada
                         PREPARATION

 Tool name                                      Description
 Power tool                                     Loosening nuts and bolts




                                    PBIC0190E




Revision: October 2006      RFD-6                                          2006 Armada
                                                     Symptom
                                     



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