Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Armada 2004-2009 Approved Nissan Armada 2009 BRM
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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
A
SECTION BRM BODY REPAIR
B
C
D
E
CONTENTS
SERVICE INFORMATION ........................... 2
. Body Sealing ..........................................................12
. F
Body Construction ..................................................16
.
BODY REPAIR ................................................... 2
. Body Alignment ......................................................16
.
Body Mounting ......................................................... 2
. Handling Precaution for Plastics .............................31 . G
Body Exterior Paint Color ......................................... 3
. Precaution in Repairing High Strength Steel ..........34 .
Body Component Parts ............................................ 4
. Foam Repair ...........................................................36
.
Corrosion Protection ................................................ 9
. Replacement Operation ..........................................37 .
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Revision: October 2008 BRM-1 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
SERVICE INFORMATION
BODY REPAIR
Body Mounting INFOID:0000000003708717
When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).
LIIA1564E
Revision: October 2008 BRM-2 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
Body Exterior Paint Color INFOID:0000000003708718
A
B
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E
LIIA1059E
Color code A15 BW9 C43 G10 D51 K11 K12 Q10 F
Red Majestic Desert Silver
Description Galaxy Timberline Smoke Blizzard
Component Brawn Blue Stone Lightening
Type M M M M M M M S G
Clear coat t t t t t t t t
Chromium
Outside Body Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P H
1 plate
mirror
Base Black KH3 KH3 KH3 KH3 KH3 KH3 KH3 KH3
Side
2 Guard Body color A15 BW9 C43 G10 D51 K11 K12 Q10 I
Molding
3 Bumpers
Fascias Body color A15 BW9 C43 G10 D51 K11 K12 Q10 J
Chromium
Front Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
plate
Outside BRM
4 Front
handles Body color A15 BW9 C43 G10 D51 K11 K12 Q10
Center
Rear Body color A15 BW9 C43 G10 D51 K11 K12 Q10
Center
L
Chromium
Radiator and Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P Cr2P
5 plate
grille emblem
Center Black KH3 KH3 KH3 KH3 KH3 KH3 KH3 KH3 M
M: Metallic; S-Solid; 2S: 2-Coat Solid, 2P: 2-Coat Pearl; 3P: 3-Coat Pearl; t: New Cross Linking Clear Coat
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Revision: October 2008 BRM-3 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
Body Component Parts INFOID:0000000003708719
UNDERBODY COMPONENT PARTS
LIIA0908E
1. Hoodledge assembly (RH, LH)
2. Hoodledge reinforcement (RH, LH)
3. Body mounting bracket (RH, LH)
4. Hoodledge front brace (RH), Battery mounting bracket (LH)
Revision: October 2008 BRM-4 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
5. Harness connector bracket
6. Rear floor reinforcement A
7. Rear floor
8. Rear floor reinforcement
B
9. Rear floor side (RH, LH)
10. Crossmember
11. Second seat rear crossmember C
12. Second seat front crossmember
13. Rear front seat crossmember
14. Second Body crossmember D
15. Front floor
16. Front seat front crossmember
17. Front floor reinforcement E
18. Outer sill (RH, LH)
19. Second crossmember extension
F
20. Rear crossmember end
21. Rear lower crossmember end
22. Rear crossmember end (RH, LH) G
23. Rear side member rear reinforcement (RH, LH)
24. Rear side member (RH, LH)
25. Rear side member reinforcement (RH, LH) H
26. Inner sill extension (RH, LH)
27. Rear crossmember
28. Upper dash top I
29. Upper dash bottom
30. Cowl top
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31. Lower dash
32. Lower dash insulator (RH)
33. Lower dash reinforcement BRM
34. Side dash (RH, LH)
35. Lower dash insulator
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Revision: October 2008 BRM-5 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
BODY COMPONENT PARTS
WIIA0299E
1. Front fender (RH, LH)
2. Hood assembly
3. Rear hoodledge reinforcement (RH, LH)
4. Outer sill reinforcement (RH, LH)
Revision: October 2008 BRM-6 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
5. Front pillar hinge brace (RH, LH)
6. Center pillar hinge brace A
7. Outer front pillar reinforcement (RH, LH)
8. Center inner pillar (RH, LH)
B
9. Front inner pillar upper (RH, LH)
10. Inner roof side rail (RH, LH)
11. Roof with sunroof opening C
12. Roof
13. Front roof rail
14. Sunroof reinforcement D
15. Roof 1st bow
16. Roof 2nd bow
17. Roof 3rd bow E
18. Roof 4th bow
19. Rear roof rail
F
20. Main back pillar (RH, LH)
21. Back pillar reinforcement (RH, LH)
22. Rear inner side panel (RH, LH) G
23. Rear wheel housing (RH, LH)
24. Rear body side outer (RH, LH)
25. Front body side outer (RH, LH) H
26. Front door assembly (RH, LH)
27. Rear door assembly (RH, LH)
28. Lift gate assembly I
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Revision: October 2008 BRM-7 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
FRAME COMPONENT PARTS
LIIA1594E
1. Front shock absorber bracket RH/LH
2. Front differential mounting bracket RH/LH
3. 1st cab mounting bracket RH/LH
4. Front side member extension assembly RH/LH
5. 1st crossmember assembly
Revision: October 2008 BRM-8 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
6. 2nd crossmember assembly
7. Front upper link mounting bracket RH/LH A
8. Panhard rod bracket reinforcement
9. Bound bumper bracket RH/LH
B
10. Front brake hose bracket RH/LH
11. Panhard rod reinforcement
12. 4th crossmember gusset RH/LH C
13. 2nd cab mounting bracket RH/LH
14. 3rd cab mounting bracket RH/LH
15. 4th cab mounting reinforcement RH/LH D
16. 4th cab mounting bracket RH/LH
17. Rear suspension mounting bracket RH/LH
18. Rear brake hose bracket E
19. Rear shock absorber bracket assembly RH/LH
20. Rear bound bumper bracket RH/LH
F
21. Rear bracket bumper reinforcement RH/LH
22. Cab mounting bracket assembly RH/LH
23. 9th crossmember assembly G
24. Exhaust bracket assembly
25. Canister bracket, LH
26. 7th crossmember reinforcement H
27. 7th crossmember assembly
28. 6th crossmember assembly
29. 4th crossmember gusset RH/LH I
30. 4th crossmember assembly
31. 3rd crossmember assembly
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32. Frame assembly
Corrosion Protection INFOID:0000000003708720
BRM
DESCRIPTION
To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor- L
rosive measures.
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)
To improve repairability and corrosion resistance, a new type of anti- M
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
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alloy, which provides excellent and long term corrosion resistance
with cationic electrode position primer.
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PIIA0093E P
Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER
Revision: October 2008 BRM-9 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
A phosphate coating treatment and a cationic electrode position primer, which provide excellent corrosion pro-
tection, are employed on all body components.
CAUTION:
Confine paint removal during welding operations to an absolute
minimum.
PIIA0095E
Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built
into the vehicle at the factory.
ANTI-CORROSIVE WAX
To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
Revision: October 2008 BRM-10 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life. A
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UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable. P
Precautions in undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
Revision: October 2008 BRM-11 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
4. Apply bitumen wax after applying undercoating.
LIIA0129E
Body Sealing INFOID:0000000003708721
DESCRIPTION
Revision: October 2008 BRM-12 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
The following figure shows the areas which are sealed at the factory. Sealant which has been applied to these
areas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of A
sealant and not to allow other unaffected parts to come into contact with the sealant.
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Revision: October 2008 BRM-13 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
WIIA0278E
Revision: October 2008 BRM-14 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
A
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Revision: October 2008 BRM-15 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
Body Construction INFOID:0000000003708722
BODY CONSTRUCTION
LIIA1113E
Body Alignment INFOID:0000000003708723
BODY CENTER MARKS
Revision: October 2008 BRM-16 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts dam-
aged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effective A
repair will be possible by using these marks together with body alignment specifications.
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LIIA1440E
PANEL PARTS MATCHING MARKS
Revision: October 2008 BRM-17 2009 Armada
BODY REPAIR
< SERVICE INFORMATION >
A mark has been placed on each body panel to indicate the parts matching positions. When repairing parts
damaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate and
effective repair will be possible by using these marks together with body alignment specifications.
WIIA0284E
DESCRIPTION
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