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EXL


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DRIVER CONTROLS

                                                                                                                                                                    A




                                                                                      SECTION
                                                                EXTERIOR LIGHTING SYSTEM
                                                                                                                 EXL                                                B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    E
                                                                 CONTENTS
BASIC INSPECTION ................................... 4
                                                .                                  Component Parts Location .....................................16
                                                                                                                                               .                    F
                                                                                   Component Description ..........................................17
                                                                                                                                               .
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .
  Work Flow ................................................................ 4
                                                                      .          COMBINATION SWITCH READING SYSTEM
                                                                                                                                                                    G
                                                                                                                  ... 18
FUNCTION DIAGNOSIS .............................. 7
                                             .                                     System Diagram .....................................................18
                                                                                                                                                   .
                                                                                   System Description .................................................18
                                                                                                                                                   .
HEADLAMP (HALOGEN TYPE) ........................ 7
                                           .                                       Component Parts Location .....................................21.                H
  System Diagram ....................................................... 7
                                                                  .
  System Description .................................................. 7
                                                                  .              DIAGNOSIS SYSTEM (BCM) ........................... 23
  Component Parts Location ....................................... 7
                                                                  .                                                                                                  I
  Component Description ............................................ 7
                                                                  .              COMMON ITEM ........................................................23
                                                                                                                                                 .
                                                                                  COMMON ITEM : CONSULT-III Function (BCM -
DAYTIME RUNNING LIGHT SYSTEM .............. 9
                                      .                                           COMMON ITEM) ....................................................23
                                                                                                                                                 .
  System Diagram ....................................................... 9
                                                                  .                                                                                                  J
  System Description .................................................. 9
                                                                  .              BCM ..........................................................................23
                                                                                                                                                           .
  Component Parts Location ....................................... 9
                                                                  .               BCM : CONSULT-III Function (BCM - BCM) ..........24                      .
  Component Description .......................................... 10
                                                                  .              BUZZER ....................................................................24
                                                                                                                                                           .        K
AUTO LIGHT SYSTEM .....................................11
                                                   .                              BUZZER : CONSULT-III Function (BCM - BUZZ-
                                                                                  ER) .........................................................................24
                                                                                                                                                           .
  System Diagram ..................................................... 11
                                                                  .
  System Description ................................................ 11
                                                                  .                                                                                                 EXL
                                                                                 HEADLAMP ..............................................................24
                                                                                                                                                    .
  Component Parts Location ..................................... 12
                                                                  .               HEADLAMP : CONSULT-III Function (BCM -
  Component Description .......................................... 12
                                                                  .               HEAD LAMP) ..........................................................24
                                                                                                                                                    .
                                                                                                                                                                    M
FRONT FOG LAMP ...........................................13
                                                      .                          FLASHER ..................................................................25
                                                                                                                                                       .
  System Diagram ..................................................... 13
                                                                  .               FLASHER : CONSULT-III Function (BCM -
  System Description ................................................ 13
                                                                  .               FLASHER) ..............................................................25
                                                                                                                                                       .
  Component Parts Location ..................................... 13
                                                                  .                                                                                                 N
  Component Description .......................................... 13
                                                                  .              COMB SW .................................................................26
                                                                                                                                                      .
                                                                                  COMB SW : CONSULT-III Function (BCM -
TURN SIGNAL AND HAZARD WARNING                                                    COMB SW) .............................................................26
                                                                                                                                                      .             O
LAMPS ..............................................................14
                                                                .
  System Diagram ..................................................... 14
                                                                  .              BATTERY SAVER ....................................................26
                                                                                                                                               .
  System Description ................................................ 14
                                                                  .               BATTERY SAVER : CONSULT-III Function (BCM
                                                                                  - BATTERY SAVER) ..............................................26
                                                                                                                                               .                    P
  Component Parts Location ..................................... 14
                                                                  .
  Component Description .......................................... 15
                                                                  .              THEFT ALM ..............................................................27
                                                                                                                                                     .
PARKING, LICENSE PLATE AND TAIL                                                   THEFT ALM : CONSULT-III Function (BCM -
                                                                                  THEFT ALM) ..........................................................27
                                                                                                                                                     .
LAMPS ..............................................................16
                                                                .
  System Diagram ..................................................... 16
                                                                  .              DIAGNOSIS SYSTEM (IPDM E/R) ................... 28
  System Description ................................................ 16
                                                                  .                Diagnosis Description .............................................28
                                                                                                                                                  .

Revision: October 2008                                                    EXL-1                                                               2009 Armada
  CONSULT - III Function (IPDM E/R) ..................... 30
                                                      .                            PARKING, LICENSE PLATE AND TAIL
                                                                                   LAMPS SYSTEM .............................................. 78
                                                                                                                                           .
COMPONENT DIAGNOSIS ....................... 33
                                        .                                            Wiring Diagram ...................................................... 78
                                                                                                                                                       .
POWER SUPPLY AND GROUND CIRCUIT .... 33
                                 .                                                 STOP LAMP ..................................................... 84
                                                                                                                                               .
BCM (BODY CONTROL MODULE) ........................ 33                 .              Wiring Diagram ...................................................... 84
                                                                                                                                                       .
 BCM (BODY CONTROL MODULE) : Diagnosis                                             BACK-UP LAMP .............................................. 88
                                                                                                                                           .
 Procedure .............................................................. 33
                                                                      .
                                                                                     Wiring Diagram ...................................................... 88
                                                                                                                                                       .
IPDM E/R (INTELLIGENT POWER DISTRIBU-
                                                                                   TRAILER TOW ................................................. 92
                                                                                                                                             .
TION MODULE ENGINE ROOM) ............................ 34                  .
                                                                                     Wiring Diagram ...................................................... 92
                                                                                                                                                       .
  IPDM E/R (INTELLIGENT POWER DISTRIBU-
  TION MODULE ENGINE ROOM) : Diagnosis Pro-                                        ECU DIAGNOSIS ....................................... 98
  cedure .................................................................... 34
                                                                          .
                                                                                   BCM (BODY CONTROL MODULE) ................. 98
                                                                                                                           .
HEADLAMP (HI) CIRCUIT ............................... 35
                                                  .                                  Reference Value .................................................... 98.
  Description ............................................................. 35
                                                                        .            Terminal Layout ................................................... 101.
  Component Function Check .................................. 35        .            Physical Values .................................................... 101
                                                                                                                                                            .
  Diagnosis Procedure ............................................. 35  .            Wiring Diagram .................................................... 107.
HEADLAMP (LO) CIRCUIT .............................. 37
                                                 .                                   Fail Safe .............................................................. 111
                                                                                                                                                            .
                                                                                     DTC Inspection Priority Chart ............................ 112         .
  Description ............................................................. 37
                                                                        .
                                                                                     DTC Index ........................................................... 112
                                                                                                                                                            .
  Component Function Check .................................. 37        .
  Diagnosis Procedure ............................................. 37  .          IPDM E/R (INTELLIGENT POWER DISTRI-
FRONT FOG LAMP CIRCUIT .......................... 39
                                              .                                    BUTION MODULE ENGINE ROOM) ............... 114
                                                                                                                           .
  Description ............................................................. 39
                                                                        .            Reference Value .................................................. 114 .
  Component Function Check .................................. 39        .            Terminal Layout ................................................... 116.
  Diagnosis Procedure ............................................. 39  .            Physical Values .................................................... 116
                                                                                                                                                            .
                                                                                     Wiring Diagram .................................................... 120.
PARKING LAMP CIRCUIT ............................... 41
                                                 .                                   Fail Safe .............................................................. 123
                                                                                                                                                            .
  Description ............................................................. 41
                                                                        .            DTC Index ........................................................... 125
                                                                                                                                                            .
  Component Function Check .................................. 41        .
  Diagnosis Procedure ............................................. 41  .          SYMPTOM DIAGNOSIS ........................... 126

TURN SIGNAL LAMP CIRCUIT ....................... 44
                                             .                                     EXTERIOR LIGHTING SYSTEM SYMPTOMS 126
                                                                                                                    ..
  Description ............................................................. 44
                                                                        .            Symptom Table .................................................... 126
                                                                                                                                                      .
  Component Function Check .................................. 44        .
                                                                                   NORMAL OPERATING CONDITION .............. 128
                                                                                                                          .
  Diagnosis Procedure ............................................. 44  .
                                                                                     Description ........................................................... 128
                                                                                                                                                           .
OPTICAL SENSOR .......................................... 47
                                                      .
                                                                                   BOTH SIDE HEADLAMPS DO NOT SWITCH
  Description ............................................................. 47
                                                                        .
  Component Function Check .................................. 47        .
                                                                                   TO HIGH BEAM ............................................... 129
                                                                                                                                             .
                                                                                     Description ........................................................... 129
                                                                                                                                                           .
  Diagnosis Procedure ............................................. 47  .
                                                                                     Diagnosis Procedure ............................................ 129  .
HEADLAMP ...................................................... 49
                                                            .
  Wiring Diagram ...................................................... 49
                                                                    .
                                                                                   BOTH SIDE HEADLAMPS (LO) ARE NOT
                                                                                   TURNED ON .................................................... 130
                                                                                                                                               .
DAYTIME LIGHT SYSTEM ............................... 53
                                                 .                                   Description ........................................................... 130
                                                                                                                                                           .
  Wiring Diagram ...................................................... 53
                                                                    .                Diagnosis Procedure ............................................ 130  .

AUTO LIGHT SYSTEM ..................................... 60
                                                    .                              PARKING, LICENSE PLATE AND TAIL
  Wiring Diagram ...................................................... 60
                                                                    .              LAMPS ARE NOT TURNED ON ..................... 131
                                                                                                                              .
                                                                                     Description ........................................................... 131
                                                                                                                                                           .
FRONT FOG LAMP SYSTEM .......................... 67
                                             .                                       Diagnosis Procedure ............................................ 131  .
  Wiring Diagram ...................................................... 67
                                                                    .
                                                                                   BOTH SIDE FRONT FOG LAMPS ARE NOT
TURN SIGNAL AND HAZARD WARNING                                                     TURNED ON .................................................... 132
                                                                                                                                               .
LAMP SYSTEM ................................................ 71
                                                         .                           Description ........................................................... 132
                                                                                                                                                           .
  Wiring Diagram ...................................................... 71
                                                                    .                Diagnosis Procedure ............................................ 132  .


Revision: October 2008                                                      EXL-2                                                              2009 Armada
ON-VEHICLE REPAIR .............................. 133
                                               .                            LIGHTING & TURN SIGNAL SWITCH ........... 141
                                                                              Removal and Installation ...................................... 141
                                                                                                                                           .               A
ADJUSTMENT AND INSPECTION ................. 133
                                         .
                                                                            HAZARD SWITCH .......................................... 142
HEADLAMP ............................................................ 133
                                                                   .          Removal and Installation ...................................... 142
                                                                                                                                           .
 HEADLAMP : Aiming Adjustment ........................ 133         .                                                                                       B
 HEADLAMP : Headlamp Aiming .......................... 134         .        PUDDLE LAMP ............................................... 143
                                                                              Removal and Installation ...................................... 143
                                                                                                                                           .
FRONT FOG LAMP ................................................ 134
                                                             .
                                                                                                                                                           C
 FRONT FOG LAMP : Aiming Adjustment ............ 134         .              STOP LAMP .................................................... 144
                                                                              Bulb Replacement ................................................ 144
                                                                                                                                             .
REMOVAL AND INSTALLATION ............ 136
                                    .                                         Removal and Installation ...................................... 144
                                                                                                                                             .
                                                                                                                                                           D
HEADLAMP ..................................................... 136
                                                            .               REAR COMBINATION LAMP ......................... 145
  Bulb Replacement ................................................ 136
                                                                 .            Bulb Replacement ................................................ 145
                                                                                                                                             .
  Removal and Installation ...................................... 137
                                                                 .            Removal and Installation ...................................... 145
                                                                                                                                             .             E
  Disassembly and Assembly ................................. 137 .
                                                                            SERVICE DATA AND SPECIFICATIONS
AUTO LIGHT SYSTEM ................................... 139
                                                   .
                                                                            (SDS) ......................................................... 146
                                                                                                                                          .
  Removal and Installation ...................................... 139
                                                               .                                                                                           F
                                                                            BULB SPECIFICATIONS ................................ 146
FRONT FOG LAMP ......................................... 140
                                                      .
                                                                              Headlamp ............................................................. 146
                                                                                                                                                  .
  Bulb Replacement ................................................ 140
                                                                 .
                                                                              Exterior Lamp ....................................................... 146
                                                                                                                                                  .        G
  Removal and Installation ...................................... 140
                                                                 .


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Revision: October 2008                                               EXL-3                                                            2009 Armada
                         DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                  INFOID:0000000003708737




OVERALL SEQUENCE




                                                         JPLIA0089GB




Revision: October 2008               EXL-4                   2009 Armada
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >

DETAILED FLOW                                                                                                    A
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
                                                                                                                 B

          >> GO TO 2.
2.SYMPTOM CHECK                                                                                                  C
Verify the symptom from the customer's information.

                                                                                                                 D
          >> GO TO 3.
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer       E
interview.

          >> GO TO 4.                                                                                            F
4.SELF-DIAGNOSIS WITH CONSULT-III
Perform the self diagnosis with CONSULT-III. Check that any DTC is detected.
                                                                                                                 G
Is any DTC detected?
  YES >> GO TO 5.
  NO    >> GO TO 6.                                                                                              H
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
                                                                                                                  I
          >> GO TO 9.
6.FAIL-SAFE ACTIVATION CHECK                                                                                      J
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
 YES >> GO TO 7.                                                                                                 K
 NO     >> GO TO 8.
7.SYSTEM DIAGNOSIS                                                                                               EXL
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.

                                                                                                                 M
          >> GO TO 9.
8.SYMPTOM DIAGNOSIS
                                                                                                                 N
Perform the symptom diagnosis. Specify the malfunctioning part.

          >> GO TO 9.                                                                                            O
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
                                                                                                                 P
          >> GO TO 10.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self diagnosis with CONSULT-III. Verfied that no DTCs are detected. Erase all DTCs detected
prior to the repair. Verify that DTC is not detected again.
Is any DTC detected?

Revision: October 2008                              EXL-5                                         2009 Armada
                           DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
 YES >> GO TO 5.
 NO    >> GO TO 11.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
 YES >> Inspection End.
 NO      >> GO TO 3.




Revision: October 2008                 EXL-6               2009 Armada
                                      HEADLAMP (HALOGEN TYPE)
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS                                                                                                             A
HEADLAMP (HALOGEN TYPE)
System Diagram                                                                                       INFOID:0000000003708738
                                                                                                                               B



                                                                                                                               C


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                                                                                                                               F

                                                                                                   AWLIA0002GB


                                                                                                                               G
System Description                                                                                   INFOID:0000000003708739



Control of the headlamp system operation is dependent upon the position of the lighting switch (combination                    H
switch). When the lighting switch is placed in the 2nd position, the BCM (body control module) receives input
requesting the headlamps and park lamps to illuminate. This input is communicated to the IPDM E/R (intelli-
gent power distribution module engine room) via the CAN communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headlamp low relay coils. When energized, these relays                     I
direct power to the respective headlamps, which then illuminate.
Component Parts Location                                                                             INFOID:0000000003708740
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                                                                                                   ALLIA0379ZZ                 O

 1.   BCM M18, M20 (view with instrument   2.   IPDM E/R E122, E123, E124   3.   Combination switch M28
      panel removed)
                                                                                                                               P
 4.   Combination meter M24

Component Description                                                                                INFOID:0000000003708741




LOW BEAM OPERATION



Revision: October 2008                                   EXL-7                                         2009 Armada
                                HEADLAMP (HALOGEN TYPE)
< FUNCTION DIAGNOSIS >
When the lighting switch is in 2ND position, the BCM receives input requesting the headlamps to illuminate.
This input is communicated to the IPDM E/R via the CAN communication lines. The CPU of the IPDM E/R
controls the headlamp low relay coil which supplies power to the low beam headlamps.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
With the lighting switch in the 2ND position and placed in HIGH position, the BCM receives input requesting
the headlamp high beams to illuminate. The flash to pass feature can be used any time and also sends a sig-
nal to the BCM. This input is communicated to the IPDM E/R via the CAN communication lines. The CPU of
the combination meter controls the ON/OFF status off the HIGH BEAM indicator. The CPU of the IPDM E/R
controls the headlamp high relay coil which supplies power to the high beam headlamps.
The combination meter receives a high beam request signal (ON) via the CAN communication lines and turns
the high beam indicator lamp ON.




Revision: October 2008                           EXL-8                                         2009 Armada
                               DAYTIME RUNNING LIGHT SYSTEM
< FUNCTION DIAGNOSIS >
DAYTIME RUNNING LIGHT SYSTEM
                                                                                                                                A
System Diagram                                                                                        INFOID:0000000003708742




                                                                                                                                B



                                                                                                                                C


                                                                                                                                D


                                                                                                                                E



                                                                                                   AWLIA1596GB                  F

System Description                                                                                    INFOID:0000000003708743

                                                                                                                                G
The headlamp system for Canada vehicles is equipped with a daytime light relay that activates the high beam
headlamps at approximately half illumination whenever the engine is operating. If the parking brake is applied
before the engine is started the daytime lights will not be illuminated. The daytime lights will illuminate once the            H
parking brake is released. Thereafter, the daytime lights will continue to operate when the parking brake is
applied.
Component Parts Location                                                                              INFOID:0000000003708744    I


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                                                                                                    ALLIA0380ZZ



Revision: October 2008                               EXL-9                                              2009 Armada
                                   DAYTIME RUNNING LIGHT SYSTEM
< FUNCTION DIAGNOSIS >

1.   IPDM E/R E119, E122, E123, E124    2.   Parking brake switch M11       3.   BCM M18, M20 (view with instrument
                                                                                 panel removed)
4.   Daytime running light relay E103   5.   Combination switch M28         6.   Combination meter M24

Component Description                                                                                INFOID:0000000003708745



After starting the engine with the parking brake released and the lighting switch in the OFF or 1ST position, the
headlamp high beam automatically turns on at a reduced intensity. With the lighting switch in the 2nd position
or with autolamps ON, the headlamps function the same as conventional light systems.
OPERATION
The BCM monitors inputs from the parking brake switch and the combination switch to determine when to acti-
vate the daytime light system. The BCM sends a daytime light request to the IPDM E/R via the CAN commu-
nication lines. The IPDM E/R grounds the daytime light relay which in turn, provides power to the ground side
of the LH high beam lamp. Power flows backward through the LH high beam lamp to the IPDM E/R, through
the high beam fuses, through the RH high beam lamp circuit to the RH high beam lamp and on to ground. The
high beam lamps are wired in series which causes them to illuminate at a reduced intensity.




Revision: October 2008                                 EXL-10                                            2009 Armada
                                        AUTO LIGHT SYSTEM
< FUNCTION DIAGNOSIS >
AUTO LIGHT SYSTEM
                                                                                                                             A
System Diagram                                                                                     INFOID:0000000003708746




                                                                                                                             B



                                                                                                                             C


                                                                                                                             D


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                                                                                                                             F

                                                                                                 ALLIA0381ZZ

                                                                                                                             G
System Description                                                                                 INFOID:0000000003708747






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