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ENGINE
A
ENGINE COOLING SYSTEM
SECTION CO CO
C
D
E
CONTENTS
SYSTEM DESCRIPTION ............................. 2
. REMOVAL AND INSTALLATION .............. 14
. F
DESCRIPTION ................................................... 2
. RADIATOR ........................................................ 14
Engine Cooling System ............................................ 2
. Exploded View ........................................................14
. G
Engine Cooling System Schematic .......................... 3. Removal and Installation ........................................14 .
Inspection ...............................................................15
.
SYMPTOM DIAGNOSIS .............................. 4
.
COOLING FAN .................................................. 16 H
OVERHEATING CAUSE ANALYSIS ................. 4
. Exploded View ........................................................16
.
Troubleshooting Chart .............................................. 4
. Removal and Installation ........................................16 .
Disassembly and Assembly ....................................17 . I
PRECAUTION .............................................. 6
. Inspection ...............................................................17
.
PRECAUTIONS .................................................. 6
. WATER PUMP .................................................. 18
Precaution for Supplemental Restraint System Exploded View ........................................................18
. J
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation ........................................18 .
SIONER" .................................................................. 6
. Inspection ...............................................................18
.
Precaution Necessary for Steering Wheel Rota- K
tion after Battery Disconnect .................................... 6. THERMOSTAT .................................................. 20
Exploded View ........................................................20
.
PREPARATION ........................................... 8
. Removal and Installation ........................................20 .
L
Inspection ...............................................................21
.
PREPARATION .................................................. 8
.
Commercial Service Tools ...................................... 8
. WATER OUTLET .............................................. 22
Exploded View ........................................................22
. M
PERIODIC MAINTENANCE ......................... 9
. Removal and Installation ........................................22 .
ENGINE COOLANT ........................................... 9
. Inspection ...............................................................23
.
Inspection ................................................................. 9
. N
SERVICE DATA AND SPECIFICATIONS
Draining .................................................................... 9
.
Refilling .................................................................. 10
. (SDS) ........................................................... 24
.
Flushing .................................................................. 11
. SERVICE DATA AND SPECIFICATIONS O
RADIATOR ........................................................12
. (SDS) ................................................................. 24
Periodical Maintenance Specification .....................24 .
RADIATOR CAP ....................................................... 12
. Radiator ..................................................................24
. P
RADIATOR CAP : Inspection ................................. 12 . Thermostat .............................................................24
.
Water Control Valve ...............................................24 .
RADIATOR ............................................................... 12
.
RADIATOR : Inspection ......................................... 12 .
Revision: 2009 March CO-1 2009 Z12
DESCRIPTION
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
DESCRIPTION
Engine Cooling System INFOID:0000000004936621
M/T models
JPBIA2495GB
CVT models
JPBIA2881GB
Revision: 2009 March CO-2 2009 Z12
DESCRIPTION
< SYSTEM DESCRIPTION >
Engine Cooling System Schematic INFOID:0000000004936622
A
M/T models
CO
C
D
E
F
G
H
JPBIA2887GB
I
CVT models
J
K
L
M
N
O
P
JPBIA2882GB
Revision: 2009 March CO-3 2009 Z12
OVERHEATING CAUSE ANALYSIS
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart INFOID:0000000004936623
Symptom Check items
Water pump malfunction Worn or loose drive belt
Thermostat and water con-
--
trol valve stuck closed
Dust contamination or pa-
Poor heat transfer --
Damaged fins per clogging
Physical damage
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper-
ate
Reduced air flow High resistance to fan rota- Fan assembly --
tion
Damaged fan blades
Damaged radiator shroud -- -- --
Cooling sys- Improper engine coolant
-- -- --
tem parts mixture ratio
malfunction Poor engine coolant quality -- Engine coolant viscosity --
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing
Loose
Radiator cap
Poor sealing
Engine coolant leakage
O-ring for damage, deterio-
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leakage into
Overflowing reservoir tank Cylinder head gasket deteri-
cooling system
oration
Revision: 2009 March CO-4 2009 Z12
OVERHEATING CAUSE ANALYSIS
< SYMPTOM DIAGNOSIS >
Symptom Check items
A
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving CO
tended time
Driving at extremely high
speed
-- Overload on engine C
Power train system mal-
function
Installed improper size
Except cool- --
wheels and tires D
ing system
parts mal- Dragging brakes
function
Improper ignition timing
E
Blocked bumper --
Installed car brassiere
Blocked radiator grille Mud contamination or paper F
Blocked or restricted air clogging --
flow
Blocked radiator --
Blocked condenser G
Blocked air flow
Installed large fog lamp
H
I
J
K
L
M
N
O
P
Revision: 2009 March CO-5 2009 Z12
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000005154019
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the "SRS AIR BAG" and "SEAT BELT" of this
Service Manual.
WARNING:
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