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chg


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ELECTRICAL & POWER CONTROL

                                                                                                                                                                    A




                                                                                  SECTION                  CHG
                                                                                              CHARGING SYSTEM
                                                                                                                                                                    B



                                                                                                                                                                    C


                                                                                                                                                                    D


                                                                                                                                                                    E
                                                                  CONTENTS
BASIC INSPECTION ................................... 2
                                                .                                 CHARGING SYSTEM ....................................... 17                        F
                                                                                    Symptom Table ......................................................17
                                                                                                                                                    .
DIAGNOSIS AND REPAIR WORKFLOW ......... 2
                                  .
  Work Flow ................................................................ 2
                                                                      .           PRECAUTION ............................................. 18
                                                                                                                                       .                            G
SYSTEM DESCRIPTION ............................. 5
                                            .                                     PRECAUTIONS ................................................. 18
                                                                                    Precaution for Supplemental Restraint System
CHARGING SYSTEM ......................................... 5
                                                    .                               (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                         H
  System Diagram ....................................................... 5
                                                                  .                 SIONER" ................................................................18
                                                                                                                                                        .
  System Description .................................................. 5
                                                                  .                 Precaution for Power Generation Voltage Variable
  Component Parts Location ....................................... 5
                                                                  .                 Control System .......................................................18
                                                                                                                                                        .           I
  Component Description ........................................... 6
                                                                  .
                                                                                  PREPARATION .......................................... 19
                                                                                                                                     .
POWER GENERATION VOLTAGE VARI-
ABLE CONTROL SYSTEM ................................ 7
                                               .                                  PREPARATION ................................................. 19                  J
  System Diagram ....................................................... 7
                                                                  .                 Special Service Tools .............................................19
                                                                                                                                                   .
  System Description .................................................. 7
                                                                  .                 Commercial Service Tools ......................................19
                                                                                                                                                   .
  Component Parts Location ....................................... 7
                                                                  .                                                                                                 K
  Component Description ............................................ 8
                                                                  .               PERIODIC MAINTENANCE ....................... 20
                                                                                                                           .

DTC/CIRCUIT DIAGNOSIS ......................... 9
                                           .                                      CHARGING SYSTEM PRELIMINARY IN-
                                                                                  SPECTION ........................................................ 20              L
B TERMINAL CIRCUIT ...................................... 9
                                                    .                               Inspection Procedure ..............................................20
                                                                                                                                                   .
  Description ............................................................... 9
                                                                       .
  Diagnosis Procedure ................................................ 9
                                                                       .          POWER GENERATION VOLTAGE VARI-                                       CHG
                                                                                  ABLE CONTROL SYSTEM OPERATION IN-
L TERMINAL CIRCUIT (OPEN) ........................10
                                              .                                   SPECTION ........................................................ 21
  Description ............................................................. 10
                                                                       .            Inspection Procedure ..............................................21
                                                                                                                                                   .
  Diagnosis Procedure .............................................. 10.                                                                                            N
                                                                                  REMOVAL AND INSTALLATION .............. 23
                                                                                                                      .
L TERMINAL CIRCUIT (SHORT) ......................12
                                             .
  Description ............................................................. 12
                                                                       .          ALTERNATOR .................................................. 23                  O
  Diagnosis Procedure .............................................. 12.            Exploded View ........................................................23
                                                                                                                                                          .
                                                                                    Removal and Installation ........................................24   .
S TERMINAL CIRCUIT .....................................13
                                                    .                               Inspection ...............................................................24
                                                                                                                                                          .
  Description ............................................................. 13
                                                                       .                                                                                            P
  Diagnosis Procedure .............................................. 13.          SERVICE DATA AND SPECIFICATIONS
                                                                                  (SDS) ........................................................... 26
                                                                                                                                                .
CHARGING SYSTEM ........................................14
                                                    .
  Wiring Diagram - CHARGING SYSTEM - .............. 14
                                               .                                  SERVICE DATA AND SPECIFICATIONS
                                                                                  (SDS) ................................................................. 26
SYMPTOM DIAGNOSIS ............................. 17
                                            .
                                                                                    Alternator ................................................................26
                                                                                                                                                           .


Revision: 2009 March                                                       CHG-1                                                                    2009 Z12
                       DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                   INFOID:0000000005044633




OVERALL SEQUENCE




                                                       JSMIA0009GB


DETAILED FLOW

Revision: 2009 March               CHG-2                             2009 Z12
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done       A
as a set from start to finish.
1.PRELIMINARY INSPECTION
                                                                                                                  B
Perform the preliminary inspection. Refer to CHG-20, "Inspection Procedure".

         >> GO TO 2.
                                                                                                                  C
2.STOP POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Stop the operation of the power generation voltage variable control in either of the following procedures.



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