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TRANSMISSION & DRIVELINE
A
SECTION CL CLUTCH
B
C
CL
E
CONTENTS
SYMPTOM DIAGNOSIS .............................. 2
. Removal and Installation ........................................11
. F
Inspection and Adjustment .....................................12
.
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................ 2
. CLUTCH MASTER CYLINDER ........................ 13
G
NVH Troubleshooting Chart ..................................... 2
. Exploded View ........................................................13
.
Removal and Installation ........................................13
.
PRECAUTION .............................................. 3
. Inspection and Adjustment .....................................14 .
H
PRECAUTIONS .................................................. 3
. CLUTCH PIPING ............................................... 15
Precaution for Supplemental Restraint System Exploded View ........................................................15
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Hydraulic Layout .....................................................15
. I
SIONER" .................................................................. 3
. Removal and Installation ........................................15
.
Precaution Necessary for Steering Wheel Rota- Inspection and Adjustment .....................................16 .
tion after Battery Disconnect .................................... 3.
UNIT REMOVAL AND INSTALLATION ..... 17
. J
Service Notice or Precautions for Clutch ................. 4 .
PREPARATION ........................................... 5
. CSC (CONCENTRIC SLAVE CYLINDER) ....... 17
Exploded View ........................................................17
. K
PREPARATION .................................................. 5
. Removal and Installation ........................................17
.
Special Service Tools ............................................... 5
. Inspection and Adjustment .....................................17 .
Commercial Service Tools ....................................... 5
.
CLUTCH DISC AND CLUTCH COVER ............ 18 L
PERIODIC MAINTENANCE ......................... 6
. Exploded View ........................................................18
.
Removal and Installation ........................................18 .
CLUTCH PEDAL ................................................ 6
. Inspection ...............................................................19
. M
Inspection and Adjustment ....................................... 6
.
SERVICE DATA AND SPECIFICATIONS
CLUTCH FLUID .................................................. 8
. (SDS) ........................................................... 21
.
Inspection ................................................................. 8
. N
Draining .................................................................... 8
. SERVICE DATA AND SPECIFICATIONS
Refilling .................................................................... 9
. (SDS) ................................................................. 21
Air Bleeding Procedure .......................................... 10 . Clutch Control System ............................................21 . O
Clutch Pedal ...........................................................21
.
REMOVAL AND INSTALLATION .............. 11
. Clutch Disc .............................................................21
.
CLUTCH PEDAL ...............................................11
. Clutch Cover ...........................................................21
. P
Exploded View ....................................................... 11
.
Revision: 2009 March CL-1 2009 Z12
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000004875823
Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.
CSC (Concentric Slave Cylinder) (Worn, dirty or damaged)
CLUTCH PEDAL (Inspection and adjustment)
DIAPHRAGM SPRING (Out of tip alignment)
CLUTCH DISC (Lack of spline grease)
CLUTCH DISC (Runout is excessive)
DIAPHRAGM SPRING (Damaged)
CLUTCH DISC (Dirty or burned)
PRESSURE PLATE (Distortion)
CLUTCH DISC (Lining broken)
SUSPECTED PARTS (Possible cause)
ENGINE MOUNTING (Loose)
CLUTCH DISC (Out of true)
CLUTCH DISC (Hardened)
CLUTCH DISC (Worn out)
CLUTCH LINE (Air in line)
FLYWHEEL (Distortion)
CLUTCH DISC (Oily)
EM-74
EM-95
CL-10
CL-17
CL-18
CL-6
Reference
Clutch grabs/chatters 1 2 2 2 2 2
Clutch pedal spongy 1 2
Symptom Clutch noisy 1
Clutch slips 1 2 2 3 4 5
Clutch does not disengage 1 2 3 3 3 3 3 3 3 4 4 5
Revision: 2009 March CL-2 2009 Z12
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000005095282
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. CL
Information necessary to service the system safely is included in the "SRS AIR BAG" and "SEAT BELT" of this
Service Manual.
WARNING: E
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